3D Printering: Corrugated Plastic For Cheaper & Easier Enclosures

October 6, 2021 by Donald Papp 37 Comments

Clear acrylic panels have long been a mainstay of 3D printer enclosure designs, but they can also add significant cost in terms of money, shipping, weight, and hassle. An alternative material worth looking at is corrugated plastic (also known by its trade name coroplast) which is cheap, light, an excellent insulator, and easy to work with. Many enclosure designs can be refitted to use it instead of acrylic, so let’s take a closer look at what it has to offer.

What’s Wrong With Acrylic?

It’s not just the purchase price that makes acrylic a spendy option. Acrylic is fairly heavy, and shipping pieces the size of enclosure panels can be expensive. Also, cutting acrylic without special tools can be a challenge because it cracks easily if mishandled. Acrylic cuts beautifully in a laser cutter, but most laser cutters accessible to a hobbyist are not big enough to make enclosure-sized panels. If you are stuck with needing to cut acrylic by hand, here are some tips on how to get by with the tools you have.

It is best to source acrylic from a local shop that can also cut it to size with the right tools for a reasonable price, but it is still far from being a cheap material. There’s another option: corrugated plastic has quite a few properties that make it worth considering, especially for a hobbyist.

Continue reading “3D Printering: Corrugated Plastic For Cheaper & Easier Enclosures” →

Yes, You Can Put Out A Burning Gas Well With A Nuclear Bomb

October 5, 2021 by Lewin Day 30 Comments

Nuclear explosives were first developed as weapons of war in the pitched environment of World War II. However, after the war had passed, thoughts turned to alternative uses for this new powerful technology. Scientists and engineers alike dreamed up wild schemes to dig new canals or blast humans into space with the mighty power of the atom.

Few of these ever came to pass, with radiological concerns being the most common reason why. However, the Soviet Union did in fact manage to put nuclear explosions to good use for civilian ends. One of the first examples was using a nuke to plug an out-of-control gas well in the mid 1960s.

Continue reading “Yes, You Can Put Out A Burning Gas Well With A Nuclear Bomb” →

Snails, Sensors, And Smart Dust: The Michigan Micro Mote

October 4, 2021 by Robin Kearey 17 Comments

If you want to track a snail, you need a tiny instrumentation package. How do you create an entire data acquisition system, including sensors, memory, data processing and a power supply, small enough to fit onto a snail’s shell?

Throughout history, humans have upset many ecosystems around the world by introducing invasive species. Australia’s rabbits are a famous example, but perhaps less well-known are the Giant African land snails (Lissachatina fulica) that were introduced to South Pacific islands in the mid-20th century. Originally intended as a food source (escargot africain, anyone?), they quickly turned out to be horrible pests, devouring local plants and agricultural crops alike.

Not to be deterred, biologists introduced another snail, hoping to kill off the African ones: the Rosy Wolfsnail (Euglandina rosea), native to the Southeastern United States. This predatory snail did not show great interest in the African intruders however, and instead went on to decimate the indigenous snail population, driving dozens of local species into extinction.

A snail with a solar sensor attached to its shell — A Rosy Wolfsnail carrying a light sensing Micro Mote on its back. Source: Cindy S. Bick et al., 2021

One that managed to survive the onslaught is a small white snail called Partula hyalina. Confined to the edges of the tropical forests of Tahiti, biologists hypothesized that it was able to avoid the predators by hiding in sunny places which were too bright for E. rosea. The milky-white shells of P. hyalina supposedly protected them from overheating by reflecting more sunlight than the wolf snails’ orange-brown ones.

This sounds reasonable, but biologists need proof. So a team from the University of Michigan set up an experiment to measure the amount of solar radiation experienced by both snail types. They attached tiny light sensors to the wolf snails’ shells and then released them again. The sensors measured the amount of sunlight seen by the animals and logged this information during a full day. The snails were then caught again and the data retrieved, and the results proved the original hypothesis.

So much for science, but exactly how did they pull this off? Continue reading “Snails, Sensors, And Smart Dust: The Michigan Micro Mote” →

Hackaday Links: October 3, 2021

October 3, 2021 by Dan Maloney 9 Comments

It’s one thing to speculate about what’s happening with the Mars helicopter Ingenuity, but it’s another to get an insider’s view on recent flight problems. As we previously reported, Ingenuity is starting to face a significant challenge, as a seasonal atmospheric pressure drop on Mars threatens to make the already rarefied air too thin to generate useful lift. Mission controllers tested the chopper at higher rotor speeds, and while that worked, later attempts to fly using that higher speed resulted in an abort. The article, written by one of the NASA/JPL engineers, is a deep dive into the problem, which occurred when Ingenuity sensed excessive wiggle in two of the servos controlling the rotor swashplate. The thought is that accumulated wear in the servos and linkages might be causing the problem; after all, Ingenuity has made thirteen flights so far, greatly exceeding the five flights originally programmed for it. Here’s hoping they can adapt and keep the helicopter flying, but whatever they do, it’ll have to wait a few weeks until Mars completes its conjunction and pops back out from behind the Sun.

With all the attention understandably paid to the recent 20th anniversary of the 9/11 terror attacks, it’s easy to forget that barely a month after that day, a series of what appeared to be follow-on attacks started: the Anthrax Attacks. Members of Congress and media outlets were targeted via the mail with highly refined anthrax spores, leading to the deaths of five people, with dozens more injured and exposed to anthrax. IEEE Spectrum has an interesting article that goes into some of the technology that was rapidly deployed in an attempt to sanitize the mail, including electron beam and X-ray irradiation to kill any spores. The article also points out how this wasn’t the first time people were afraid of the mail; outbreaks of yellow fever in 1899 led to fumigation of the mail with sulfur, after perforating it with a wicked-looking paddle.

Attention PCB-design newbies — now’s your chance to learn the entire PCB design process from the ground up, with the guidance of industry professionals. TeachMePCB is back again this year, offering to teach you everything you need to know about properly laying out a PCB design in pretty much any EDA software you want. The course requires a two- to five-hour commitment every week for two months, after which you’ll have designed a PCB for a macropad using a Raspberry Pi Pico. The course facilitator is Mark Hughes from Royal Circuits, who did a great Hack Chat with us last year on PCB finishes. This seems like a great way to get up to speed on PCB design, so if you’re interested, act soon — 460 people are already signed up, and the deadline is October 10.

Some of us really love factory tours, no matter what the factory is making. All the better when the factory makes cool electronics stuff, and better still when it’s our friends at Adafruit showing us around their New York City digs. True, it’s a virtual tour, but it has pretty much become a virtual world over the last couple of years, and it’s still a great look inside the Adafruit factory. Hackaday got an in-person tour back in 2015, but we didn’t know their building used to be a Westinghouse radio factory. In fact, the whole area was once part of the famed “Radio Row” that every major city seemed to have from the 1920s to the 1960s. It’s good to get a look inside a real manufacturing operation, especially one that’s right in the heart of a city.

And finally, those with a fear of heights might want to avoid watching this fascinating film on the change-out of a TV transmitter antenna. The tower is over 1,500′ (450 m) tall, lofting an aging antenna over the flat Florida terrain. Most of the footage comes from body-mounted cameras on the riggers working the job, including the one very brave soul who climbed up the partially unbolted antenna to connect it to the Sikorsky S64 Skycrane helicopter. It’s a strange combination of a carefully planned and slowly executed ballet, punctuated by moments of frenetic activity and sheer terror. The mishap when releasing the load line after the new antenna was placed could easily have swept the whole rigging crew off the antenna, but luckily nobody was injured.

Continue reading “Hackaday Links: October 3, 2021” →

Get Yer Halloween On!

October 2, 2021 by Elliot Williams 3 Comments

Halloween is basically built for the hacker. Besides the obvious fabrication of absurd costumes, there’s also the chance to showcase your skills, be they mechanical, audio, or video. It’s also a great time to show off our coolest tricks to inspire the young proto-hackers. If you need inspiration, we’ve got 150 ideas.

My personal problem with Halloween, though, is that I always start at the last minute, and my ideas far outreach my time budget. Or because it’s all done in the last minute, a whole bunch of ideas that should “just work” in theory run into the immovable object that is practice. At least that’s what happened with last year’s spooky sound effects — my son and I spent so much time collecting and recording scary audio samples that I ran out of time while still getting the sensitivity on the motion detector set just right, and then the battery died halfway through the night.

But this year will be different, I swear! I’m going to get it done early and test it out, with the luxury of time to debug the inevitable spiders. And you can swear too. Get started now on your Halloween project. Or at least next weekend.

What’s your favorite Halloween Hack?

Contests

If you need any more encouragement to fire up your black and orange hacking machine, think of Hackaday.io’s Halloween Hackfest. It runs until Oct 28, and all you have to do to enter is document your Halloween project on IO and press the “Submit” button. The deadline is the 28th, which still gives you a couple of nights to debug whatever didn’t work before the real deal. Prizes are shopping sprees at Digi-Key, and Adafruit is doubling the gift certificate if you use any Adafruit parts in the build.

If you don’t give a pumpkin about stupid ol’ Halloween, that’s cool too. (Grinch!) The 2021 Hackaday Prize has entered the final wildcard round. If your project didn’t fit in any of the previous categories, I’m pretty sure it’ll fit just fine in the anything-goes phase. Go nuts. We’d love to see what you’re working on.

Hackaday Podcast 138: Breakin’ Bluetooth, Doritos Rockets, Wireless Robots, And Autonomous Trolling

October 1, 2021 by Mike Szczys 6 Comments

Hackaday editors Elliot Williams and Mike Szczys peruse the great hardware hacks of the past week. There’s a robot walker platform that wirelessly offloads motor control planning to a computer. We take a look at automating your fishing boat with a trolling motor upgrade, building the Hoover dam in your back yard, and playing Holst’s Planets on an army of Arduini. Make sure you stick around until the end as we stroll through distant memories of Gopher, and peek inside the parking garages of the sea.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

Continue reading “Hackaday Podcast 138: Breakin’ Bluetooth, Doritos Rockets, Wireless Robots, And Autonomous Trolling” →

This Week In Security: OpenOffice Vulnerable, IOS Vulnerable, Outlook… You Get The Idea

October 1, 2021 by Jonathan Bennett 13 Comments

We start this week with a good write-up by [Eugene Lim] on getting started on vulnerability hunting, and news of a problem in OpenOffice’s handling of DBase files. [Lim] decided to concentrate on a file format, and picked the venerable dbase format, .dbf. This database format was eventually used all over the place, and is still supported in Microsoft Office, Libreoffice, and OpenOffice. He put together a fuzzing approach using Peach Fuzzer, and found a handful of possible vulnerabilities in the file format, by testing a very simple file viewer that supported the format. He managed to achieve code execution in dbfview, but that wasn’t enough.

Armed with a vulnerability in one application, [Lim] turned his attention to OpenOffice. He knew exactly what he was looking for, and found vulnerable code right away. A buffer is allocated based on the specified data type, but data is copied into this buffer with a different length, also specified in the dbase file. Simple buffer overflow. Turning this into an actual RCE exploit took a bit of doing, but is possible. The disclosure didn’t include a full PoC, but will likely be reverse engineered shortly.

Normally we’d wrap by telling you to go get the update, but OpenOffice doesn’t have a stable release with this fix in it. There is a release candidate that does contain the fix, but every stable install of OpenOffice in the world is currently vulnerable to this RCE. The vulnerability report was sent way back on May 4th, over 90 days before full disclosure. And what about LibreOffice, the fork of OpenOffice? Surely it is also vulnerable? Nope. LibreOffice fixed this in routine code maintenance back in 2014. The truth of the matter is that when the two projects forked, the programmers who really understood the codebase went to LibreOffice, and OpenOffice has had a severe programmer shortage ever since. I’ve said it before: Use LibreOffice, OpenOffice is known to be unsafe. Continue reading “This Week In Security: OpenOffice Vulnerable, IOS Vulnerable, Outlook… You Get The Idea” →