Retrotechtacular: Making Porcelain Insulators

Here is a silent film produced by General Electric that depicts the making of many kinds of porcelain insulators for power lines. Skilled craftsmen molded, shaped, and carved these vital components of the electrical grid by hand before glazing and firing them.

Porcelain insulators of this time period were made from china clay, ball clay, flint, and feldspar. In the dry process, ingredients are pulverized and screened to a fine powder and then pressed into molds, often with Play-Doh Fun Factory-type effects. Once molded, they are trimmed by hand to remove fins and flashing. The pieces are then spray-glazed while spinning on a vertical lathe.

Other types of insulators are produced through the wet process. The clay is mixed in a pug mill, which is a forgiving machine that takes scrap material of all shapes, sizes, and moisture levels and squeezes out wet, workable material in a big log. Chunks of log are formed on a pottery wheel or pressed into a mold. Once they are nearly dry, the pieces get their final shape at the hands of a master. They are then glazed and fired in a giant, high-temperature kiln.

Continue reading “Retrotechtacular: Making Porcelain Insulators”

Hackaday Links Column Banner

Hackaday Links: June 14, 2015

You know we’re running this gigantic contest to build hardware and send someone to space, right? We’re doing community voting right now. If you’re on Hackaday.io, head over there and pick the best project. We’re giving away t-shirts and $1000 gift cards to people who vote. The drawing for this round is next Friday.

MicroPython is a pretty interesting development in the area of interpreted languages running on microcontrollers. It’s Python, the BASIC of the modern era, and now it’s being funded by the ESA. Great news, there’s going to be a port to SPARC, and it looks like MicroPython is going to be in a few satellites.

[EloquentlyMawkishBunny]’s calculator stopped working on the morning of his AP Physics test. It was the ribbon cable for the display. What did he do? He grabbed some magnet wire and made it work. If I’m reading this right, he did this the day of his AP test. Wow.

[Will] has made a name for himself by building roller coasters in his backyard. He’s also worked on the ProtoPalette, and now he’s building a hackerspace in Concord, California.

[Josh] needed to drill some very large holes with his mill. He decided a hole saw was the easiest way to do this, but his hole saw has a hex shank. He ended up chopping the shank of a hole saw extension, basically turning it into a hex to round adapter.

Did you know the Arduino IDE on Raspbian is stuck at version 1.0.5? The newest version is 1.6.4, and there’s useful stuff like autosave in the IDE now. Amazing. [CRImier] got the latest Arduino IDE working on the Raspberry Pi 2. Yes, there’s an issue up but if for some reason you’re programming Arduinos on the Pi, you should probably do this yourself.

Oooohhhh, case modding. The Intel NUC is a pretty interesting platform for case modding; it’s small, and I shouldn’t have to remind anyone of all the cool case mods that were created when the Mini-ITX format gained popularity in the early ‘aughts. [Femke] got herself an Intel NUC, made a case, and the results are amazing. How’d she get that metal bowl? Metal spinning. Very cool.

Crowdfunding Follies: Proof That Ohm’s Law Is Arcane Knowledge

This is a cell phone case that can recharge a cellphone using energy captured from its own radio. It’s been featured on dozens of tech blogs, wowed judges at TechCrunch Disrupt, and it’s a Kickstarter Staff Pick. It’s also proof that nearly everyone in the media who claims any knowledge of technology has no idea behind the foundational properties of technology.

What it is

The Nikola Phone Case from Nikola Labs is a very special phone case for the iPhone 6 and Samsung Galaxy S6. The claims behind this cell phone case state it will recharge your battery by capturing radio energy put out by the cell phone itself. This means capturing RF from the WiFi and cellular transmitters. This captured energy is then converted into something that can recharge the phone, is sent to the USB or Lightning port, and – theoretically – the cycle of electrons turning into photons begins again.

Why it’s crap

Astonishingly, this is not a perpetual motion machine, a device that is completely impractical, or an outright fraud. It’s deceptively correct when it comes to the physics of this device, and as always implementation is everything.

Inside each Nikola Phone Case is a small antenna, boost converter, and circuitry to capture the RF energy coming from the phone. This phone case will actually harvest RF energy, but it will never be able to extend the life of the phone’s battery. Nikola Labs claims their phone case will recover 30% of a battery’s life by harvesting RF energy and using that energy to recharge the phone. However, the energy for this RF energy harvesting scheme comes from the phone itself. The captured energy that would – ideally – end up at a cell phone tower or WiFi router will disappear into this cell phone case. This results in both a dramatic decrease in reception and most likely an increase in power draw due to the phone increasing its transmit power.

To Nikola Labs’ credit, the FAQ on their Kickstarter does address concerns that a phone’s transmitter and antenna may be affected:

The device may change the impedance and overall pattern slightly. We are performing detail characterization of these changes, if any.

Nikola Labs has not performed due diligence on their design. There is a method that will report the RSSI of the cellular radio in an Android phone. Any competent engineer would, upon first seeing this device, figure out if signal strength is affected. This can be done in a few dozen lines of Java. It can be done in under an hour by someone who has never programmed an Android device. Nikola Labs does not provide a comparison of the signal strength of a phone both with and without their case. This is evidence of incompetence, if not malice.

Simply by definition, any device that captures RF energy will ‘shadow’ the transmission. Just like putting a solar panel in front of a flashlight, energy will be captured, but the overall light output of the flashlight and solar panel system will decrease. Nikola Labs has an answer to that:

The device harvests the RF energy around the phone, which is usually absorbed by the hand holding the phone.

It is true that the human body will absorb RF coming out of a phone. WiFi works on the same frequencies as a microwave oven, and defrosting a piece of chicken in a microwave isn’t that much different from grabbing an antenna on a router. Lower powers and different geometries aside, you are right now absorbing microwaves from a WiFi router.

The best way of understanding why simply holding a phone isn’t a very big deal is coming at it from the direction of designing a smart phone. One of the biggest drivers behind the design of a cell phone is how long it will last on a single charge. You can design a phone with a powerful CPU and a huge screen, but the battery won’t last long. Likewise, the engineers that design cell phones will put the antennas in an out of the way place, where they won’t be absorbed by the human body. The Nikola Labs case destroys the engineering decisions inside each cell phone. Think about it; if power was wasted inside a cell phone, wouldn’t engineers at Apple and Samsung work to reduce that waste?

Why everything else is crap, too

There is simply no excuse why hundreds of people would give tens of thousands of dollars to a company that makes outrageous claims with zero evidence. One could attribute this to the public’s severe lack of understanding when dealing with electricity or radio. This, in my opinion, is far too kind.

Nikola Labs’ Kickstarter would not exist without the help of Kickstarter itself and members of the tech media. We first heard of Nikola Labs at TechCrunch Disrupt, where four judges could not find anything wrong with this technology. The presentation at Disrupt went on to be covered by Engadget and a flurry of other tech blogs. Now, dozens of other tech blogs have reported on this Kickstarter, and Kickstarter itself has named it a Staff Pick.

Yes, there are stupid people out there. There are people who will throw money at anything. There are also people who will Barnum up the place sell snake oil to rubes. The fact that Kickstarter would endorse something without a technical assessment defies belief. The only conceivable reason this could be a Staff Pick on Kickstarter is because Kickstarter believes it will be funded, thus earning them a percentage of gross.

This is the end of capitalism, folks. No longer do you need to innovate and make a better mouse trap. All you need to do is convince enough people that you’ve made a better mouse trap.

Hacklet 51 – Crowdfunding Projects

Ah crowdfunding. You might say we have a love/hate relationship with it here at Hackaday. We’ve seen some great projects funded through sites like Kickstarter, IndieGoGo, and the like. We’ve also seen projects where the creators were promising more than they could deliver. While the missed deliveries and outright scams do get a lot of press, we believe that crowdfunding in general is a viable platform for getting a project funded.

Closer to home, Hackaday.io hosts thousands of projects. It’s no surprise that some of these have had crowdfunding campaigns. This week’s Hacklet focuses on those projects which have taken the leap into the crowdfunding arena.

matrixWe start with [Louis Beaudoin] and SmartMatrix. [Louis] has created an awesome Teensy 3.1 based system for displaying images, animated graphics, and random patterns on a 32×32 RGB LED panel. The LED panel is the same type used in commercial LED billboards. SmartMatrix is open source, and includes extra pins for hacking. Our own [Mike Szczys] hacked the SmartMatrix to create a 1-pixel PacMan clone. [Louis’] Kickstarter is almost over, and needs a huge boost for fully-assembled SmartMatrix to make its goal. Even if the campaign isn’t successful, we think its a great project and you can always get a solder-it-yourself kit from The Hackaday Store!

psdrNext up is [Michael R Colton] with PortableSDR. PortableSDR was one of the five finalists in The 2014 Hackaday Prize. This pocket-sized software defined radio transceiver started as a ham radio project: a radio system which would be easy for hams to take with them on backpacking trips. It’s grown into so much more now, with software defined radio reception and transmission, vector network analysis, antenna analysis, GPS, and a host of other features. [Michael] raised a whopping $66,197 in his Kickstarter campaign, and he’s already delivered the hand assembled prototypes to their respective backers! Even the lower level rewards are awesome – [Michael’s] PSDR key chains are actually PCBs which can be turned into maple compatible ARM devboards with just about $10 of additional parts.

chip whisperNext we have The ChipWhisperer, [Colin Flynn’s] embedded security testing system, which won second place in the 2014 Hackaday Prize. We’ve covered both [Colin] and the ChipWhisperer  several times on the Blog. You can always buy the full ChipWhisperer from [Colin’s] company, NewAE Technology Inc. At $1500 USD, the ChipWhisperer is incredibly affordable for a hardware security tool. That price is still a bit high for the average hacker though. [Colin] created a Kickstarter campaign for a light version of the ChipWhisperer. This version is a great platform for learning hardware security, as well as an instrument for testing embedded systems. The campaign was a huge success, raising $72,079.

wingboardNot every crowdfunding project has to be a massive megabuck effort though. [ZeptoBit] just wanted to solve a problem, he needed a WiFi shield for Arduino using an ESP8266 module. ESP8266 WiFi modules have been all the rage for months now, but they can be a bit of a pain to wire up to an Arduino Uno. The dual row .100 headers are not bread board friendly. The ESP8266’s 3.3 V power and interface requirements mean that a regulator and level shifters are needed to get the two boards working together. [ZeptoBit] put all that and more on his wingboard. It worked so well that he launched a Kickstarter campaign for a small run of boards – his initial goal was kr3,500, or $425 USD. He ended up raising kr13,705, or $1665 USD. Not bad at all for a hobby project!

If this isn’t enough crowdfunding goodness for you, check out our Crowdfunding list! That’s it for this week’s Hacklet, As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Retro Edition: The LAN Before Time

Ethernet has been around since the mid-70s, but if you think it was always Cat5 and 10BaseT, you’d be sorely mistaken. The first ethernet was built with coaxial cable, vampire taps, AUI adapters, and a whole bunch of other network hardware that will make wizened networking veterans cringe. [Matt] had heard about these weird physical layers back when he started building networks in 1997, but he had never seen one. Now it’s an ancient and forgotten footnote in the history of computer networking. Is it possible to build a Thicknet in this modern era? It turns out, yes, it’s possible. It’s not easy, though.

The network [Matt] is building is a true 10Base5, or Thicknet, network. The backbone of this network is a coaxial cable 9.5mm in diameter. [Matt] discovered that while the common belief that Thicknet used RG-8/U cable. This appears to be incorrect, as the connectors for this cable – vampire taps that pierced the insulation and shield of the cable – are designed for cable manufactured by Belden, part number 9880.

[Matt] assembled the cable, vampire taps, AUI cables, and even found a few ISA NICs that would still work with a reasonably modern computer. He even went so far as to build a USB Ethernet adapter with an AUI interface. This impossibly retro device uses a standard USB to 10BaseT Ethernet adapter, with a chip designed to convert 10BaseT to AUI hacked onto a circuit board. That in itself is an incredible piece of engineering, with a handful of power supplies to get the correct 2.5, 3.3, 5, and 12 Volts to the right places.

As far as exercises in computing history go, [Matt] is at the top of his game. In the process of building it, he also figured out why no one uses Thicknet anymore; once it’s in place, you can’t change it, the cable is big, bulky, and the connectors are terrible. Still, it’s an amazing example of how far we’ve come.

Caption CERN Contest – Safe Science Is No Accident

Week 18 has faded into history, but not before you wrote some great captions! A hearty thanks to all the entrants. Astute reader [jlbrian7] has done it again! He’s uncovered the story behind this image. The woman in this photo is manually analyzing photographs of charged particles taken in a bubble chamber. He linked to an article from Fermilab, and to a 1971 film about Gargamelle, CERN’s largest bubble chamber at the time. The film is well worth a watch. It’s aimed at the layman, explaining the design, construction, and operation of bubble chambers. The photo scanning section starts at 14:40. The video has plenty of “1970’s-isms”, such as referring to the women analyzing the photographs as “scanning girls”. The filmmaker even bookend the section with an actual scanned girl – a possibly NSFW (by today’s standards) ASCII art printout of a nude pin-up model, as printed by a Control Data Corporation supercomputer.

The Funnies:

  • “Tabatha, the dungeon master, plots tonight’s dungeon and dragons game inside the exploded atom.”- [LloydTCannonIII]
  • “CERN, the only place you can watch Netflix on the same table that you eat lunch and plot global domination. Muwahahaha!” – [Joshua]
  • “They take Kerbal Space Program very serious at CERN. Here you can see the first interactive real time orbital view display.” – [haxtormoogle]

This week’s winner is [Jarrett] with “Friday night is Missile Command night in the lab. It’s a serious event”

We’re giving away two prizes this week – one to [jlbrian7] for his research on this and other CERN images, and one to [Jarrett] for his winning caption! Congrats to both of you. Enjoy your Logic Pirates From The Hackaday Store!

Week 19

cern-19-smJust about every workplace has to worry about safety. Many companies have a safety team that is trained to handle emergencies and help patients until proper medical technicians arrive. In a typical office environment this training is pretty easy, but what if you’re working on the bleeding edge of science? CERN’s safety team trains for everything, including badly burned hands and partially removed eyeballs. Don’t worry, these are just simulated injuries, which is probably why this CERN scientist is so calm, even smiling for the photo! CERN’s medical room also appears to be well stocked – with a full skeleton, and no less than four different types of fire extinguishers.

So, even though we already have a pretty good idea of what is going on in this photo (and the accompanying album), we’re sure you’ll come up with some great captions. Have at it!

This week’s prize is a Lightblue Bean from The Hackaday Store. Add your humorous caption as a comment to this project log. Make sure you’re commenting on the contest log, not on the contest itself (or on this post).

As always, if you actually have information about the image or the people in it, let CERN know on the original image discussion page.

Good Luck!

Hackerspace Happeninging: A Booc For C-Base

In the annals of hackerspace history, there’s one space that stands above the rest. It’s c-base, the crashed spaceship below Berlin that’s also one of the first hackerspaces in the world. Before NYC Resistor, Noisebridge, and every other building filled with tools and cool people, there was c-base.

Although the Hackerspace movement has only been around for a little less than a decade now, c-base itself is much, much older. It was founded way back in 1995, marking this year as the second decade of c-base’s existence. A few of the members of c-base are celebrating this occasion by publishing a book on the vast and storied history of their hackerspace.

The mythology of c-base includes a space station crashing in the middle of Berlin, with the giant, famous disco ball in Berlin being the station’s antenna. Yes, it’s weird, but all good hackerspaces have some sort of irreverent mythos surrounding them. The c-booc will document the twenty year long excavation of the space station, chronicling how this hackerspace came to be.

The booc is a Kickstarter project, and if funded, will be available for pickup at the Chaos Communication Camp this August