Retrotechtacular: Rebuilding A Fire-Ravaged Telephone Exchange

Those who haven’t experienced the destruction of a house fire should consider themselves lucky. The speed with which fire can erase a lifetime of work — or a life, for that matter — is stunning. And the disruption a fire causes for survivors, who often escape the blaze with only the clothes on their backs, is almost unfathomable. To face the task of rebuilding a life with just a few smoke-damaged and waterlogged possessions while wearing only pajamas and slippers is a devastating proposition.

As bad as a residential fire may be, though, its impact is mercifully limited to the occupants. Infrastructure fires are another thing entirely; the disruption they cause is often felt far beyond the building or facility involved. The film below documents a perfect example of this: the 1975 New York Telephone Exchange fire, which swept through the company’s central office facility at the corner of 2nd Avenue and 13th Street in Manhattan and cut off service to 300 blocks of the East Village and Lower East Side neighborhoods.

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Animated gif of large 1950s computer spitting out a sheet of paper.

Retrotechtacular: 1960s Doc Calls Computers The Universal Machine

It’s weird to think that an abacus would have still been used sixty years ago, or so posits the documentary series The Computer and the Mind of Man. This six part series originally aired on San Francisco local television station KQED in 1962, a time where few people outside of academia had even stood next to such a device.

Episode 3 titled “The Universal Machine” was dedicated to teaching the public how a computer can enhance every type of business provided humans can sufficiently describe it in coded logic. Though mainly filtered through IBM’s perspective as the company was responsible for funding the set of films; learning how experts of the time contextualized the computer’s potential was illuminating.

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Retrotechtacular: The Gunsmith Of Williamsburg

A modern firearm is likely to be mass-produced using high-precision machine tools, and with a uniformity to the extent that parts from one can be interchanged with those from another. This marks a progression of centuries of innovation, in gunsmithing, in machine tooling, and in metallurgy. In the 18th century there was little of the innovations found in a modern weapon, and a rifle would have been made entirely by hand through the work of a master gunsmith. The video below the break is a fascinating 1969 film following Wallace Gusler, the gunsmith at the museum town of Williamsburg, Virginia, as he makes an 18th-century muzzle-loading flintlock rifle from raw materials. It’s a long video, but it leaves nothing out and has a really informative commentary we’re told from the gunsmith himself.

The film opens with a piece of wrought iron being forged into a long strip. We’ve talked about wrought iron as a difficult-to-find blacksmith’s material before here, so this immediately makes us curious as to what material the current Williamsburg gunsmiths use. The strip is formed round a mandrel and laboriously forge-welded to form a rough tube, before being bored with a series of drills and then rifled with a toothed slug. The finishing is done by had with a file, with the rough tube being filed to an octagonal shape. Continue reading “Retrotechtacular: The Gunsmith Of Williamsburg”

Retrotechtacular: The Story Of Turpentine

If someone in 2023 has ever had much call to use turpentine, chances are good it was something to do with paint or other wood finishes, like varnish. Natural turpentine is the traditional solvent of choice for oil paints, which have decreased in popularity with the rise of easy-to-clean polymer-based paints and coating. Oh sure, there are still those who prefer oil paint, especially for trim work — it lays up so nice — but by and large, turpentine seems like a relic from days gone by, like goose grease and castor oil.

It wasn’t always so, though. Turpentine used to be a very big deal indeed, as shown by this circa 1940 documentary on the turpentine harvesting and processing industry. Even then it was only a shadow of its former glory, when it was a vital part of a globe-spanning naval empire and a material of the utmost strategic importance. “Suwanee Pine” shows the methods used in the southern United States, where fast-growing pines offer up a resinous organic gloop in response to wounds in their bark. The process shown looks a lot like the harvesting process for natural latex, with slanting gashes or “catfaces” carved into the trunks of young trees, forming channels to guide the exudate down into a clay collecting cup.

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Retrotechtacular: Studio Camera Operation, The BBC Way

If you ever thought that being a television camera operator was a simple job, this BBC training film on studio camera operations will quickly disabuse you of that notion.

The first thing that strikes you upon watching this 1982 gem is just how physical a job it is to stand behind a studio camera. Part of the physicality came from the sheer size of the gear being used. Not only were cameras of that vintage still largely tube-based and therefore huge — the EMI-2001 shown has four plumbicon image tubes along with tube amplifiers and weighed in at over 100 kg — but the pedestal upon which it sat was a beast as well. All told, a camera rig like that could come in at over 300 kg, and dragging something like that around a studio floor all day under hot lights had to be hard. It was a full-body workout, too; one needed a lot of upper-body strength to move the camera up and down against the hydropneumatic pedestal cylinder, and every day was leg day when you had to overcome all that inertia and get the camera moving to your next mark.

Operating a beast like this was not just about the bull work, though. There was a lot of fine motor control needed too, especially with focus pulling. The video goes into a lot of detail on maintaining a smooth focus while zooming or dollying, and shows just how bad it can look when the operator is inexperienced or not paying attention. Luckily, our hero Allan is killing it, and the results will look familiar to anyone who’s ever seen any BBC from the era, from Dr. Who to I, Claudius. Shows like these all had a distinctive “Beeb-ish” look to them, due in large part to the training their camera operators received with productions like this.

There’s a lot on offer here aside from the mechanical skills of camera operation, of course. Framing and composing shots are emphasized, as are the tricks to making it all look smooth and professional. There are a lot of technical details buried in the video too, particularly about the pedestal and how it works. There are also two follow-up training videos, one that focuses on the camera skills needed to shoot an interview program, and one that adds in the complications that arise when the on-air talent is actually moving. Watch all three and you’ll be well on your way to running a camera for the BBC — at least in 1982.

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Retrotechtacular: Crash Testing Truck Attenuators, For Science

There are those among us who might bristle at something from the early 1980s qualifying for “Retrotechtacular” coverage, but it’s been more than 40 years since the California Department of Transportation’s truck-mounted attenuators crash testing efforts, so we guess it is what it is.

If you’re worried that you have no idea what a “truck-mounted attenuator” might be, relax — you’ve probably seen these devices attached to the backs of trucks in highway work zones. They generally look like large boxes attached to frames at the rear of the truck which are intended to soften the blow should a car somehow not see the giant orange truck covered with flashing lights and drive into the rear of it at highway speeds. Truck-mounted attenuators are common today, but back in 1982 when this film was produced, the idea was still novel enough to justify crash-testing potential designs.

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Retrotechtacular: The $175,000 Laser Printer

Laser printers today are cheap and readily available. But in 1976, they were the height of printing technology. The IBM 3800 was the $175,000 printer to have in that year. (Video, embedded below.) But you couldn’t have one on your desktop. Even if you could afford it, the thing is the size of a car, and we don’t even want to guess what it weighs. The printer took tractor-fed continuous form paper and could do 167 pages a minute at about 150 dots per inch (actually 180 x 144). For the record, that was as much as 1.7 miles of paper an hour!

In those days, people who would use this printer traditionally had massive banks of noisy impact printers. We imagine this device saved many data processing person’s hearing. Compared to a modern laser printer, though, it needed a lot of maintenance. For example, the initial models needed a xenon flash lamp replaced every month, although later models could go years on one bulb. Looking at some of the hardware in the video, it was probably made closer to the end of life for these printers which were made through 1999.

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