Why Didn’t We Think Of Making A Remote Trigger Button?

August 21, 2022 by Jenny List 44 Comments

One of the many functions a digital oscilloscope offers over its analog ancestors is a trigger button. Alongside the usual electronic means of triggering the instrument, you can reach over and press a button to “freeze-frame” the action and preserve the trace. Sometimes doing it repeatedly it can become a chore to reach for the ‘scope. That’s where [Kevin Santo Cappuccio]’s remote trigger button comes in.

The button itself is about as simple a hack as it gets. The ‘scope was carefully dissected and some fine wires laid from the contacts within the front panel to a connector on the case. From there a cable goes to a box with a momentary action button switch. Plug in the box, and you can trigger the ‘scope from a distance!

We have to admit to rather admiring this hack, as needing to trigger the ‘scope is a well-known problem here. It’s easy to stab the wrong button and lose what you are looking for, so we’re rather surprised we didn’t think of this one ourselves. But then again from another viewpoint, it involves dissecting an expensive instrument which is best left unmolested. Perhaps manufacturers should consider adding this functionality.

This may be the most straightforward oscilloscope hack we’ve shown you, but it’s certainly not the first.

A Fast Linear Actuator Entirely In One PCB

August 10, 2022 by Jenny List 18 Comments

There are many ways to make a linear actuator, a device for moving something is a straight line. Most of the easier to make ones use a conventional motor and a mechanical linkage such as a rack and pinion or a lead screw, but [Ben Wang] has gone for something far more elegant. His linear actuator uses a linear motor, a linear array of coils for the motor phases, working against a line of magnets. Even better than that, he’s managed to make the whole motor out of a single PCB. And it’s fast!

This represents something of an engineering challenge, because achieving the required magnetic field from the relatively few turns possible on a PCB is no easy task. He’s done it by using a four-layer board to gather enough turns for the required magnetic field, and a simple view of the board doesn’t quite convey what lies beneath.

PCB motors are perhaps one of those areas where the state of the art is still evolving, and the exciting part is that their limits are being pushed right there in our community. And this isn’t the only linear motor we’ve seen recently either, here’s one used in a model train.

E-paper Price Tags Combined To Create A Large Wireless Display

August 5, 2022 by Danie Conradie 3 Comments

E-paper price tags have become popular for retail stores over the past few years, which is great for hackers since we now have some more cheap commodity hardware to play with. [Aaron Christophel] went all on creating grid displays with E-paper price tags, up to a 20×15 grid.

E-paper price tags are great for these kinds of projects, since they are wireless, lightweight, and can last a long time with the onboard batteries. To mount the individual tags on the plywood backboard,[Aaron] simply glued Velcro to the backboard of the tags. The displays’ firmware is based on the reverse engineering work of [Dmitry Grinberg], flashed to a few hundred tags using a convenient 3D printed pogo pin programming jig. All the displays are controlled via a Zigbee USB dongle plugged into a PC running station software.

[Aaron] is also experimenting with the displays removed from their enclosure and popped into a 3D printed grid frame. The disadvantage is the loss of the battery holders and the antenna, which are both integrated into the enclosure. He plans to get around this by powering the displays from a single large battery, and connecting an ESP32 to the displays via ISP or UART.

This project comes hot on the heels of another E-ink grid display project that uses Bluetooth and a rather clever update scheme.

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The modem in question plugged into a black powerbank.

Hackable $20 Modem Combines LTE And Pi Zero W2 Power

August 3, 2022 by Arya Voronova 188 Comments

[extrowerk] tells us about a new hacker-friendly device – a $20 LTE modem stick with a quadcore CPU and WiFi, capable of running fully-featured Linux distributions. This discovery hinges on a mountain of work by a Chinese hacker [HandsomeYingYan], who’s figured out this stick runs Android, hacked its bootloader, tweaked a Linux kernel for it and created a Debian distribution for the stick – calling this the OpenStick project. [extrowerk]’s writeup translates the [HandsomeYingYan]’s tutorial for us and makes a few more useful notes. With this writeup in hand, we have unlocked a whole new SBC to use in our projects – at a surprisingly low price!

At times when even the simplest Pi Zero is unobtainium (yet again!), this is a wonderful find. For a bit over the price of a Zero 2W, you get a computer with a similar CPU (4-core 1GHz A53-based Qualcomm MSM8916), same amount of RAM, 4GB storage, WiFi – and an LTE modem. You can stick this one into a powerbank or a wallwart and run it at a remote location, make it into a home automation hub, or perhaps, process some CPU-intensive tasks in a small footprint. You can even get them with a microSD slot for extra storage – or perhaps, even extra GPIOs? You’re not getting a soldering-friendly GPIO header, but it has a few LEDs and, apparently, a UART header, so it’s not all bad. As [extrowerk] points out, this is basically a mobile phone in a stick form factor, but without the display and the battery.

Now, there’s caveats. [extrowerk] points out that you should buy the modem with the appropriate LTE bands for your country – and that’s not the only thing to watch out for. A friend of ours recently obtained a visually identical modem; when we got news of this hack, she disassembled it for us – finding out that it was equipped with a far more limited CPU, the MDM9600. That is an LTE modem chip, and its functions are limited to performing USB 4G stick duty with some basic WiFi features. Judging by a popular mobile device reverse-engineering forum’s investigations (Russian, translated), looks like the earlier versions of this modem came with the way more limited MDM9600 SoC, not able to run Linux like the stick we’re interested in does. If you like this modem and understandably want to procure a few, see if you can make sure you’ll get MSM8916 and not the MDM9600.

Days of using WiFi routers to power our robots are long gone since the advent of Raspberry Pi, but we still remember them fondly, and we’re glad to see a router stick with the Pi Zero 2W oomph. We’ve been hacking at such sticks for over half a decade now, most of them OpenWRT-based, some as small as an SD card reader. Now, when SBCs are hard to procure, this could be a perfect fit for one of your next projects.

Update: in the comments below, people have found a few links where you should be able to get one of these modems with the right CPU. Also, [Joe] has started investigating the onboard components!

Toddler EV Gets Big Boy Battery Upgrade

July 29, 2022 by Ryan Flowers 13 Comments

No matter the type of vehicle we drive, it has a battery. Those batteries wear out over time. Even high end EV’s have batteries with a finite life. But when your EV uses Lead Acid batteries, that life is measured on a much shorter scale. This is especially true when the EV is driven by a driver that takes up scarcely more space in their EV than a stuffed tiger toy! Thankfully, the little girl in question has a mechanic:

A 3d printed adapter sends go-juice to the DC-DC converter

Her daddy, [Brian Lough], who documented the swift conversion of his daughter’s toy truck from Lead Acid to Li-Ion in the video which you can see below the break.

Facing challenges similar to that of actual road worthy passenger vehicles, [Brian] teamed up with [bitluni] to solve them. The 12 V SLA battery was being replaced with a 20 V Li-Ion pack from a power tool. A 3d printed adapter was enlisted to break out the power pins on the pack. The excessive voltage was handled with a DC-to-DC converter that, after a bit of tweaking, was putting out a solid 12 V.

What we love about the hack is that it’s one anybody can do, and it gives an inkling of what type of engineering goes into even larger projects. And be sure to watch the video to the end for the adorable and giggly results!

Speaking of larger projects, check out the reverse engineering required in this Lead Acid to Li-Ion conversion we covered in 2016.

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The charging station on the table, with twelve powerbanks plugged into it, charging. A small meter on the front panel shows 4.73 volts and 4.38 amps.

A Simple Charging Station For Twelve Powerbanks

July 25, 2022 by Arya Voronova 13 Comments

[jasonwinfieldnz] uses twelve small powerbanks day to day – powering LED strips around his trampoline, presumably, to avoid the mess of wires and make the assembly easily portable. However, if you have twelve powerbanks, you’ll find yourself hogging all the household’s microUSB cables every so often, as they eventually discharge. This was not good enough for our hacker, and he decided to build a charging station to refill them all at once.

If you need 5 volts and many amps, an ATX PSU isn’t your worst bet. From there, he only had to add twelve microUSB connectors to – and condensed the entire contraption into a beautiful charging station. For the microUSB part, he hacked some microUSB cable ends off and embedded them into the case. An embedded voltage and current module is of big help – letting you see at a glance when charging has really finished. Using copper tape as bus bars and banana plugs for charging input, this project is easy to build and solves the problem well.

The 3D printing files and cutting templates are right there on the project page, so if any of us hackers has a problem that twelve powerbanks could help with, [Jason]’s project is quite repeatable. If your devices are more diverse, you could use a pegboard to build a stylish charging station for them! If, on the other hand, you have a single device you need to plug multiple cords into, moldable plastic is there to help.

A Simple Web-Based Wiring Harness Tool

July 15, 2022 by Dave Rowntree 33 Comments

When building electronic assemblies there is quite often the need to construct custom cables to hook things up. It’s all very well if you’re prototyping by hand, or just building one or two of a thing, but if you’re cranking them out using outside help, then you’re going to want to ensure that cable is described very accurately. [Christian Nimako-Boateng Jr.] presents for us the first version of wirely, a wiring harness tool. This is a web-based tool that allows one to describe the cable ends and connectivity between them, producing a handy graphic and exports to excel in a format that should be easy to follow.

Based around the wireviz Python library running on a flask-based backend, image data are sent to the web assembly front-end and rendered with OpenGL. Configuration files can be imported and exported as JSON, making it easily linkable to other tools if required. Helpfully, the tool also seems to support some kind of revision control, although we didn’t try that yet. The process is straightforward enough, one simply defines a few groups (these relate to individual PCBs or other floating items in the assembly) which each contain one or more connectors. First, the connectors are described with part numbers, and wire gauge data, before defining the list of connections (wires) showing which signal and physical pins are connected together. Nothing more complex than that yet. We think there is still some more functionality that the tool could manage, such as shielding and guarding details, twisted pair definitions and a few others, but for a first pass, wirely looks pretty handy.

If you want a more heavyweight option using IEC 60617 symbols for describing wiring harnesses, then look no farther than QElectroTech, and yes, we have covered wireviz before, just for those that want to cut out the middleman and describe their cables in Python directly.