High Voltage

64 Articles

A Simple Switch For Simply Too Much Current

March 23, 2026 by 38 Comments

A switch is simple: connect two pieces of metal together and bam! Except, it’s not that simple at high currents. How much current? Just about 400 car batteries worth would certainly cause some issues. This is the issue that [Technology Hobby] hoped to fix with his clever switch design.

While many content creators are great at finding or making high-current sources (looking at you, Styropyro), their switches can’t always hold up to the abuse. [Technology Hobby] found that many of the switches used by these creators had issues based on an inconsistent and limited contact area. Making a bigger contact patch is always fairly easy; keeping those contacts from skipping can be a bit more difficult.

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Pickle Diodes, Asymmetric Jacobs Ladders, And Other AC Surprises

January 3, 2026 by 15 Comments

While we’re 100 years past Edison’s fear, uncertainty, and doubt campaign, the fact of the matter is that DC is a bit easier to wrap one’s head around. It’s just so honest in its directness. AC, though? It can be a little shifty, and that results in some unexpected behaviors, as seen in this video from [The Action Lab].

He starts off with a very relatable observation: have you ever noticed that when you plug in a pickle, only half of it lights up? What’s up with that? Well, it’s related to the asymmetry he sees on his Jacobs ladder that has one side grow hotter than the other. In fact, it goes back to something welders who use DC know about well: the Debye sheath.

The arc of a welder, or a Jacobs ladder, or a pickle lamp is a plasma: ions and free electrons. Whichever electrode has negative is going to repel the plasma’s electrons, resulting in a sheath of positive charge around it. This positively-charged ions in the Debye sheath are going to accelerate into the anode, and voila! Heating. That’s why it matters which way the current goes when you’re welding.

With DC, that makes sense. In AC, well — one side starts as negatively charged, and that’s all it takes. It heats preferentially by creating a temporary Debye sheath. The hotter electrode is going to preferentially give off electrons compared to its colder twin — which amplifies the effect every time it swings back to negative. It seems like there’s no way to get a pure AC waveform across a plasma; there’s a positive feedback loop at whatever electrode starts negative that wants to introduce a DC bias. That’s most dramatically demonstrated with a pickle: it lights up on the preferentially heated side, showing the DC bias. Technically, that makes the infamous electric pickle a diode. We suspect the same thing would happen in a hot dog, which gives us the idea for the tastiest bridge rectifier. Nobody tell OSHA.

[The Action Lab] explains in more detail in his video, and demonstrates with ring-shaped electrode how geometry can introduce its own bias. For those of us who spend most of our time slinging solder in low-voltage DC applications, this sort of thing is fascinating.  It might be old hat to others here; if the science of a plain Jacobs ladder no longer excites you, maybe you’d find it more electrifying built into a blade.

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Lichtenberg Lightning In A Bottle, Thanks To The Magic Of Particle Accelerators

December 22, 2025 by 14 Comments

You’ve probably seen Lichtenberg figures before, those lightning-like traces left by high-voltage discharge. The safe way to create them is using an electron beam to embed charge inside an acrylic block, and then shake them loose with a short, sharp tap. The usual technique makes for a great, flat splay of “lightning” that looks great in a rectangular prism or cube on your desk. [Electron Impressions] was getting bored with that, though, and wanted to do something unique — they wanted to capture lightning in a bottle, with a cylindrical-shaped Lichtenberg figure.

They’re still using the kill-you-in-milliseconds linear accelerator that makes for such lovely flat figures, but they need to rotate the cylinder to uniformly deposit charge around its axis. That sounds easy, but remember this is a high-energy electron beam that’s not going to play nice with any electrical components that are put through to drive the spinning.

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A photo of tye blub glowing in the workshop

What Happens When You Pump 30,000 Watts Into A Tungsten Incandescent Light Bulb?

December 3, 2025 by 32 Comments

Over on YouTube [Drake] from the [styropyro] channel investigates what happens when you take an enormous tungsten incandescent light bulb and pump 30,000 watts through it.

The answer: it burns bright enough to light up the forest at night, and hot enough to cook food and melt metal. And why on Earth would anybody do such a thing? Well [Drake] said it was because he wanted to outdo [Photonicinduction] who had already put 20,000 watts through a light bulb. Nothing like a little friendly competition to drive… progress?

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Build A High Voltage Supply For Vacuum Tube Work

November 25, 2025 by 12 Comments

If you work on simple digital projects, just about any bench supply will offer the voltage and current you’re looking for. However, if you’re working with valves, you’ll often find yourself needing much higher voltages that can be tricky to source. [Chappy Happy] has shared a design for a simple HV power supply that should prove useful to vacuum tube enthusiasts.

The build is fairly basic in nature, lacing together some commonly available parts to generate the necessary voltages for working with common vacuum tubes from a 12 volt DC input. Inside the supply is a UC3843A DC boost converter, set up to output high voltage up to around 300 volts DC, with a ripple filter added for good measure. The output can be adjusted with a knob, with a voltmeter on the front panel. There’s also a 12-volt output, and a LM2596 step down converter to produce 6.3 volts for the filament supply. The whole project is built in an old Heathkit project box, and he demonstrates the supply with a simple single-tube amplifier.

If you find yourself regularly whipping up tube circuits, you might like to have something like this on your workbench. Or, you might even consider cooking up your own tubes from scratch if you’re more adventurous like that. Video after the break.

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A violet laser beam is shown expanding outward from a diode in a darkened room and illuminating the back of a man's hand.

Driving A Laser At 200 Volts For Nanoseconds

September 30, 2025 by 26 Comments

If there’s one lesson to be learned from [Aled Cuda]’s pulsed laser driver, it’s that you can treat the current limits on electronic components as a suggestion if the current duration is measured in nanoseconds.

The components in question are a laser diode and an NPN transistor, the latter of which operates in avalanche mode to drive nanosecond-range pulses of high current through the former. A buck-boost converter brings a 12 volt power supply up to 200 volts, which then passes through a diode and into the avalanche transistor, which is triggered by an external pulse generator. On the other side of the transistor is a pulse-shaping network of resistors and capacitors, the laser diode, and a parallel array of low-value resistors, which provide a current monitor by measuring the voltage across them. There is an optoisolator to protect the pulse generator from the 200 volt lines on the circuit board, but for simplicity’s sake it was omitted from this iteration; there is some slight irony in designing your own laser driver for the sake of the budget, then controlling it with “a pulse generator we don’t mind blowing up.” We can only assume that [Aled] was confident in his work.

The video below details the assembly of the circuit board, which features some interesting details, such as the use of a transparent solder mask which makes the circuit layout clear while still helping to align components during reflow. The circuit did eventually drive the diode without destroying anything, even though the pulses were probably 30 to 40 watts. A pulse frequency of 360 hertz gave a nice visual beating effect due to small mismatches between the pulse frequency of the driver and the frame rate of the camera.

This isn’t the first laser driver to use avalanche breakdown for short, high-power pulses, but it’s always good to see new implementations. If you’re interested in further high-speed electronics, we’ve covered them in more detail before.

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Digital prototype of Zeusfilter 1.0

How To Stop Zeus From Toasting Your Pi

August 22, 2025 by 18 Comments

If you’ve ever lost gear to lightning or power spikes, you know what a pain they are. Out in rural Arkansas, where [vinthewrench] lives, the grid is more chaos than comfort – especially when storms hit. So, he dug into the problem after watching a cheap AC-DC module quite literally melt down. The full story, as always, begins with the power company’s helpful reclosers: lightning-induced surges, and grid switching transients. The result though: toasted boards, shorted transformers, and one very dead Raspberry Pi. [vinthewrench] wrote it all up – with decent warnings ahead. Take heed and don’t venture into things that could put your life in danger.

Back to the story. Standard surge suppressors? Forget it. Metal-oxide varistor (MOV)-based strips are fine for office laptops, but rural storms laugh at their 600 J limits. While effective and commonly used, MOVs are “self-sacrificing” and degrade over time with each surge event.

[vinthewrench] wanted something sturdier. Enter ZeusFilter 1.0 – a line-voltage filter stitched together from real parts: a slow-blow fuse, inrush-limiting thermistor, three-electrode gas discharge tube for lightning-class hits, beefy MOVs for mid-sized spikes, common-mode choke to kill EMI chatter, and safety caps to bleed off what’s left. Grounding done right, of course. The whole thing lives on a single-layer PCB, destined to sit upstream of a hardened PSU.

As one of his readers pointed out, though, spikes don’t always stop at the input. Sudden cut-offs on the primary can still throw nasty pulses into the secondary, especially with bargain-bin transformers and ‘mystery’ regulators. The reader reminded that counterfeit 7805s are infamous for failing short, dumping raw input into a supposedly safe 5 V rail. [vinthewrench] acknowledged this too, recalling how collapsing fields don’t just vanish politely – Lenz makes sure they kick back hard. And yes, when cheap silicon fails, it fails ugly: straight smoke-release mode.

In conclusion, we’re not particularly asking you to try this at home if you lack the proper knowledge. But if you have a high-voltage addiction, this home research is a good start to expand your knowledge of what is, in theory, possible.