Satisfy Your High-Voltage Urges With This Printable Flyback Transformer

April 13, 2025 by Dan Maloney 10 Comments

Sick of raiding old TVs and CRT monitors for flyback transformers to feed your high-voltage addiction? Never fear; if you’re careful, a 3D-printed flyback might be just the thing you’re looking for.

To be fair, it’s pretty easy to come by new flyback transformers, so building your own isn’t strictly necessary. But [SciTubeHD] was in the market for a particularly large flyback, in a good-natured effort to displace [Jay Bowles] from his lofty perch atop the flyback heap. And it’s also true that this project isn’t entirely 3D-printed, as the split core of the transformer was sourced commercially. The secondary coil, though, was where most of the effort went, with a secondary form made from multiple snap-together discs epoxied together for good measure. The secondary has about a kilometer of 30-gauge magnet wire while the primary holds just ten turns of 8-gauge wire covered with silicone high-voltage insulation.

To decrease the likelihood of arcing, the transformer was placed in a plastic container filled with enough mineral oil liquid dielectric to cover the secondary. After degassing in a vacuum chamber for a day, [SciTubeHD] hooked the primary to a couple of different but equally formidable-looking full-bridge inverters for testing. The coil was capable of some pretty spicy arcs — [SciTubeHD] measured 20 amps draw at 35 volts AC input, so this thing isn’t to be trifled with. STL files for the core parts are coming up soon; we trust schematics for the power supply will be available, too.

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Keep Bears At Bay With The Crackle Of 280,000 Volts

April 4, 2025 by Lewin Day 41 Comments

Bears! Are they scared of massive arcs that rip through the air, making a lot of noise in the process? [Jay] from the Plasma Channel sure hopes so, because that’s how his bear deterrent works!

[Jay] calls it the Bear Blaster 5000. Right from the drop, this thing looks like some crazy weapon out of Halo. That’s because it throws huge arcs at 280,000 volts. The basic concept behind it is simple enough—a battery drives a circuit which generates (kinda) low voltage AC. This is fed to the two voltage multipliers which are set up with opposite polarity to create the greatest possible potential difference between the two electrodes they feed. The meaty combination is able to arc across electrodes spaced over four inches apart. It’s all wrapped up in a super-cool 3D printed housing that really shows off the voltage multiplier banks.

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Turning A Kombucha Bottle Into A Plasma Tube

March 21, 2025 by Lewin Day 10 Comments

Kombucha! It’s a delicious fermented beverage that is kind to your digestive system and often sold in glass bottles. You don’t just have to use those bottles for healthy drinks, though. As [Simranjit Singh] demonstrates, you can also use them to create your very own plasma tube.

[Simranjit’s] build begins with a nice large 1.4-liter kombucha bottle from the Synergy brand. To make the plasma tube nicely symmetrical, the bottle had its original spout cut off cleanly with a hot wire, with the end then sealed with a glass cap. Electrodes were installed in each end of the tube by carefully drilling out the glass and installing small bolts. They were sealed in place with epoxy laced with aluminium oxide in order to improve the dielectric strength and aid the performance of the chamber. A vacuum chamber was then used to evacuate air from inside the chamber. Once built, [Simranjit] tested the bottle with high voltage supplied from a flyback transformer, with long purple arcs flowing freely through the chamber.

A plasma tube may not be particularly useful beyond educational purposes, but it does look very cool. We do enjoy a nice high-voltage project around these parts, after all.

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Harvesting Water With High Voltage

February 24, 2025 by Maya Posch 50 Comments

Atmospheric water harvesting is a way to obtain fresh water in arid regions, as there is always some moisture in the air, especially in the form of morning fog. The trick lies in capturing this moisture as efficiently as possible, with a range of methods available that start at ancient low-tech methods involving passive fog droplet capture all the way to variants of what are effectively large dehumidifiers.

A less common way involves high-voltage and found itself the subject of a recent Plasma Channel video on YouTube. The inspiration for the build was a 2018 paper by [Maher Damak] et al. (PDF) titled Electrostatically driven fog collection using space charge injection.

One of the two stakes that make up the electrostatic precipitator system for atmospheric water harvesting. (Credit: Plasma Channel, YouTube)

Rather than passively waiting for dew to collect on the collector, as with many of the methods detailed in this review article by [Xiaoyi Liu] et al., this electrostatic approach pretty much does what it says on the tin. It follows the principle of electrostatic precipitators with a high-voltage emitter electrode to ionize the air and grounded collector wires. In the video a small-scale version (see top image) was first constructed, demonstrating the effectiveness. Whereas the passive grid collected virtually none of the fog from an ultrasonic fog maker, with 35 kV applied the difference was night and day. No water was collected with the first test, but with power applied a significant 40 mL was collected in 5 minutes on the small mesh.

With this scale test complete, a larger version could be designed and tested. This simplifies the emitter to a single wire connected between two stakes, one of which contains the 20 kV HV generator and battery. The mesh is placed right below it and grounded (see image). With an extreme fog test inside a terrarium, it showed a very strong effect, resulting in a harvest of 14 mL/Wh for this prototype. With a larger scale version in a real-life environment (i.e. desert) planned, it’ll be interesting to see whether this method holds up in a more realistic scenario.

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Hacking Flux Paths: The Surprising Magnetic Bypass

February 21, 2025 by Heidi Ulrich 6 Comments

If you think shorting a transformer’s winding means big sparks and fried wires: think again. In this educational video, titled The Magnetic Bypass, [Sam Ben-Yaakov] flips this assumption. By cleverly tweaking a reluctance-based magnetic circuit, this hack channels flux in a way that breaks the usual rules. Using a simple free leg and a switched winding, the setup ensures that shorting the output doesn’t spike the current. For anyone who is obsessed with magnetic circuits or who just loves unexpected engineering quirks, this one is worth a closer look.

So, what’s going on under the hood? The trick lies in flux redistribution. In a typical transformer, shorting an auxiliary winding invites a surge of current. Here, most of the flux detours through a lower-reluctance path: the magnetic bypass. This reduces flux in the auxiliary leg, leaving voltage and current surprisingly low. [Sam]’s simulations in LTspice back it up: 10 V in yields a modest 6 mV out when shorted. It’s like telling flux where to go, but without complex electronics. It is a potential stepping stone for safer high-voltage applications, thanks to its inherent current-limiting nature.

The original video walks through the theory, circuit equivalences, and LTspice tests. Enjoy!

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Jeff Dunham next to a Philco Predicta TV

Jeff Dunham Finds A NOS 1958 Philco Predicta

February 8, 2025 by Heidi Ulrich 14 Comments

When you see a ventriloquist like [Jeff Dunham], you probably expect to see him with a puppet. This time – spoilers ahead – you won’t. Besides his fame on stage, [Dunham] is also a collector of vintage tech and a die-hard television enthusiast. In the video below, [Dunham] has gotten his hands on a rarity: an unboxed 1958 Philco Predicta TV. The original tape was still on the box. We get to follow along on his adventure to restore this sleek, retro-futuristic relic!

[Dunham]’s fascination with the Predicta stems from its historical significance and bold design. At a time when television was making its way into American homes, the Predicta dared to be different with its swivel-mounted picture tube and early printed circuit boards. Despite its brave aesthetics, the Predicta’s ambition led to notorious reliability issues. Yet, finding one in pristine condition, sealed and untouched for over six decades, is like unearthing a technological time capsule.

What makes this story unique is [Dunham]’s connection to both broadcasting and his craft. As a ventriloquist inspired by Edgar Bergen — whose radio shows captivated America — [Dunham] delights in restoring a TV from the same brand that first brought his idol’s voice to airwaves. His love for storytelling seamlessly translates into this restoration adventure.

After unboxing, [Dunham’s] team faces several challenges: navigating fragile components, securing the original shipping brace, and cautiously ramping up voltage to breathe life into the Predicta. The suspense peaks in the satisfying crackle of static, and the flicker of a 65-year-old screen finally awakened from slumber.

Have you ever come across an opportunity like this? Tell us about your favorite new old stock find in the comments. Buying these can be a risk, since components have a shelf life. We appreciate when these old TVs play period-appropriate shows. Who wants to watch Game of Thrones on a Predicta?

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Lorentz Cannon Fires Lightning

February 6, 2025 by Al Williams 29 Comments

[Editor’s note: This video disappeared, but it has been archived here. We’re leaving the original links as-were in case they come back up.]

The aptly named [LightingOnDemand] has created a Lorentz cannon that can fire a lightning bolt. Honestly, as you can see in the video below, it looks like something from a bad 1950s science fiction movie. The inspiration was researchers using rockets trailing thin wires to attract lightning.

How does the tiny wire carry that much juice? It doesn’t, really. The wire vaporizes into plasma, and if the pulse is fast enough, the Lorentz force hold the plasma together. The rest is non-trivial high-voltage engineering.

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