Hacking A Non-Dimmable LED Fixture

February 24, 2021 by Dan Maloney 22 Comments

For most of us, the solution to having a non-dimmable LED light bulb but needing a dimmable one is a simple as a drive to the store to get the right kind of bulb. But that seems downright boring, not to mention wasteful, so when [Leo Fernekes] was faced with this problem, he looked for a way to make a non-dimmable bulb dimmable.

To be fair, there was a financial aspect to this hack, too. [Leo] had a bunch of cheap non-dimmable light fixtures he wanted to put to use. He started with a teardown and reverse-engineering of a light strip, which contains little more than LEDs and a small buck converter. His analysis of the circuit led him to a solution for dimming the light: inserting a MOSFET as a shunt around the LEDs. That and the addition of a diode to isolate the LEDs from the current regulator would allow for simple PWM-control of the lights via a microcontroller.

As is typical with these things, there were complications. [Leo] found that a timing problem resulted in flickering LEDs; the fix came from adding a sync circuit that cleverly leveraged a flip-flop inside the PIC16 microcontroller he chose for the circuit. His prototype incorporates these modifications, plus an interface that supports the DALI protocol for architectural lighting control. As always, [Leo] is quick to point out that mixing line voltage into your projects is not without risks, which he takes pains to mitigate. And as is also typical for his projects, [Leo] gives just the right amount of detail to understand the theory behind his design.

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Useful Build Tips For Making LED Panel Frames

February 23, 2021 by Donald Papp 9 Comments

[NotLikeALeafOnTheWind] has created many LED-based display projects, and shares his method for making attractive LED panel frames and mounts. At first glance it may look as though slapping a rectangle of aluminum extrusion around a display is all it takes, there is also the mounting and management of wiring, power supply, and possibly a Raspberry Pi to deal with. The process of building an attractive frame also has a few hidden gotchas that can be avoided with a bit of careful planning.

Magnetic feet on the LED panels makes mounting much easier and more flexible.

Here is one tip that will resonate with some readers: don’t rely on specified dimensions of parts; measure the actual parts yourself. There can be small differences between what a data sheet says to expect, and the dimensions of the actual part in one’s hands. It may not be much, but it can be the difference between an ideal fit, and something that looks like a bit of a hack job.

[NotLikeALeafOnTheWind] provides some basic frame layouts, and suggests using two- or three-channel extrusions to provide a flat bezel around the display edge if desired. Mounting the LED panel itself is done with magnetic feet and providing a length of steel bar to which the display can attach. This can provide a flush mount while avoiding the whole issue of screw-mounting the display panels themselves, or sliding them into channels. For mounting all the other hardware, a piece of DIN rail and some 3D-printed parts takes care of that.

The result looks slick and sturdy, and some of the tips are sure to be useful even if the whole process isn’t applied. We like the way the basic design scales and is flexible about the thickness and size of the LED panels themselves, making it a promising way to accommodate perfectly functional oddball panels that end up in the trash.

LED Spectrum Visualizer Driven By Raspberry Pi

February 22, 2021 by Lewin Day 19 Comments

Back in the 1980s, spectrum displays on audio equipment were absolutely must have, and the aesthetic came to define the era. This lingered on through the 1990s, and remains a cool look even to this day. [Arduino Guy] decided to put together such a display using a Raspberry Pi and a large LED display.

The LED display in question is of the 64×64 RGB type, available from Aliexpress and other electronics suppliers online. To run the display, an Adafruit RGB Matrix Hat is used with the Raspberry Pi 3B, which makes driving the panel a cinch. The visual effect is run via a Python script, which plays a wave file and produces the spectrum graphics via a Fast Fourier Transform.

While the code isn’t able to act as a general-purpose equalizer display for any content played on the Raspberry Pi, creating such a script could be an entertaining exercise for the reader. Alternatively, the Pi could be hooked up to a microphone to run the display based on ambient room noise. In any case, we’ve seen great projects like this before, such as this laser-based display. Video after the break.

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Beautiful And Bouncy RGB LED Skirt Reacts To Movement

February 21, 2021 by Kristina Panos 21 Comments

Is there any garment so freeing to wear as a skirt, assuming it isn’t skin tight? (Well, unless that’s your thing — we won’t judge.) Skirts and dresses are pretty darn freeing compared to pants, so it’s too bad that most of them come without pockets. And it’s really too bad that pretty much all skirts and dresses come without RGB LEDs that can react to movement. Maybe someday.

Until then, we’ll just have to design our own LED skirt like [makeTVee] and his girlfriend did, and hope that it looks half as good. This skirt has six RGB LED strips running down the front for a total of 120 LEDs. The strips are held in place with hook and loop tape and all the electronics — an Adafruit QT Py, a 6-DOF IMU, and a USB power bank — are tucked into the waistband and can be easily removed when it’s time to wash the skirt. Continuing with the practicality theme, there are no LEDs on the back, though they could easily be added in for getting down on the dance floor.

We really love the fabric choices here. The overlay fabric looks good on its own, but it also does a great job of showing and diffusing the light, while at the same time hiding the LED strips themselves. It’s clear that they took comfort and practicality into consideration and made a wearable that’s truly wearable. [makeTVee] calls this a work in progress, but has already got a few nice animations going, which you can see in the video after the break.

If you don’t care whether your wearables are practical, try this fiber optic jellyfish skirt on for size.

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Volumetric 3D Television Is Here!

February 21, 2021 by Jenny List 18 Comments

Volumetric 3D displays that allow the viewing of full 3D images without special glasses are not unknown in our community, usually taking the form of either a 3D LED matrix or a spinning rotor either with an image projected onto it or holding an LED array. They are impressive projects, but they are often limited in what they can display. Pretty patterns and simple 3D models are all very well, but they are hardly 3D television. Thus we’re quite impressed with [Evlmnkey]’s bachelor’s degree project, which combines motion capture and a volumetric display for a genuine volumetric 3D closed-circuit television system.

Finding the details takes a bit of dredging through the Reddit thread, but the display is an off-the-shelf Adafruit single-sided LED matrix driven by an ESP32, all mounted on a motor with a pair of slip rings for power. Data is fed to the ESP via WiFi, with the PC responsible for grabbing the image sending it as uncompressed frames. There’s little detail on the 3D capture, but since he mentions a Kinect library we suspect that may be the source.

This is perhaps not the highest resolution TV you’ll ever have seen, indeed we’d liken it to the flickering 30 lines of 1930s mechanical TV, but it’s still a functioning volumetric 3D live CCTV system. If you’re interested by 3D displays, you might like to see our examination of the subject.

Thanks [nandkeypull] for the tip.

AOI By DIY

February 11, 2021 by Jenny List 27 Comments

As anyone who has ever assembled a run of PCBs will tell you, quality inspection of solder joints can be a difficult process. Even under a microscope their appearances can be deceptive, and one silver blob can be perfect while its neighbour conceals a problem. The electronics industry have developed inspection tools to help, including optical inspection devices. It’s one of these that [Sina Roughani] has built, in the form of a hemispherical 3D printed dome with concentric rings of coloured LEDs mounted within it.

The principle behind this tool is as unexpected and simple as it is clever; by having different colours of light from different elevations of the dome it ensures that each different angle of the solder joint surface reflects a different colour. Thus a colour photograph shot from directly above the board allows visual inspection of the quality of the solder joints by the rainbow of colours that appears around their edges. This process can even be automated with OpenCV or similar, hence the process is referred to as Automated Optical Inspection, or AOI.

The technique is demonstrated with some pictures of a Raspberry Pi Pico, on which it shows really well the rainbow-edged solder joints and the red colour reflected from flat pads. What at first might seem like a novelty lighting effect becomes a very useful inspection tool.

PCB inspection is a subject we’ve covered before, though perhaps we don’t all have access to X-rays.

A Hair-Raising Twist On Infinity Mirrors

February 10, 2021 by Kristina Panos 6 Comments

Just when we thought we’d seen it all in the infinity mirror department, [FieldCrafting] blazed a tiny, shiny new trail with their electroplated infinity mirror hair pin. We’d sure like to stick this in our French twist. Fortunately, [FieldCrafting] provided step-by-step instructions for everything from the 3D printing to the copper electroplating to the mirror film and circuitry application.

And what tiny circuitry it is! This pin is powered by a coin cell and even has a micro slider switch to conserve it. The stick parts are a pair of knitting needles, which is a great idea — they’re pointy enough to get through hair, but not so pointy that they hurt.

[FieldCrafting] was planning to solder 1206 LEDs to copper tape and line the cavity with it, but somehow the CAD file ended up with 0603, so there wasn’t enough space for two tape traces. We think it’s probably for the better — [FieldCrafting]’s solution was to use two-conductor wire, strategically stripped, which seems a lot less fiddly than trying to keep two bare tape traces separated and passing pixies.

Don’t have enough hair for one of these? Surely you could use some handsome infinity coasters to round out that home bar setup.