Off-Grid EV Charging

August 19, 2023 by Bryan Cockfield 40 Comments

There are plenty of reasons to install solar panels on one’s home. Reducing electric bills, reducing carbon footprint, or simply being in a location without electric service are all fairly common. While some of those might be true for [Dominic], he had another motivating factor. He wanted to install a charger for his electric vehicles but upgrading the electric service at his house would have been prohibitively expensive. So rather than dig up a bunch of his neighbors’ gardens to run a new service wire in he built this off-grid setup instead.

Hooking up solar panels to a battery and charge controller is usually not too hard, but getting enough energy to charge an EV out of a system all at once is more challenging. The system is based on several 550W solar modules which all charge a lithium iron phosphate battery. The battery can output 100 A DC at 48 V which gives more than enough power to charge an EV. However there were some problems getting this much power through an inverter. His first choice let out the magic smoke when it was connected, and it wasn’t until he settled on a Growatt inverter capable of outputting 3.5 kW that the system really started to take shape.

All of this is fairly straightforward, but there’s an extra touch here that makes this project noteworthy. [Dominic] wanted to balance incoming power from the photovoltaic system to the current demands from the EVs to put less strain on the battery. An ESP32 was programmed to only send as much power to the EVs as the solar system is producing at any given time, and also includes some extra logic to make sure the battery doesn’t drain itself from the idle power requirements of the inverter. Right now the system works well but the true test will be when it goes through its first winter. Even though solar panels are more efficient at colder temperatures, if the amount of sunlight or the angle of the panels aren’t ideal there is generally much less production.

Black Graphics On Your TV, For A Greener World?

August 14, 2023 by Jenny List 97 Comments

Can you really save energy by carefully choosing the colors displayed on a TV screen? Under some conditions, yes. Or at least that’s the conclusion of a team at the BBC that looked at reducing the energy consumption impact of their output by using what they call Lower Carbon Graphics. In short, they’re trying to ensure that OLED displays or those with reactive backlights use less energy when displaying BBC graphics, simply by using more black.

It turns out that a lot of British households play radio stations on their TVs, and the BBC sends a static image to each screen in this mode. As part of a redesign across the organisation, the BBC removed the bright background colours from these images and replaced it with black, with a remarkable reduction in power consumption, at least on OLED and FALD screens. (On normally backlit screens, 89% of British TVs, this does nothing.)

If you look hard at their numbers, though, listening to radio on the TV is horrendously inefficient; can you imagine a radio that consumes 100 W? If the BBC really wants to help reduce media-related energy consumption, maybe they should stop broadcasting radio programming on the TV entirely.

Anyway, as we move toward a larger fraction of OLED screens, on TVs and monitors alike, it’s fun to think that darker images use up to 40% less power. Who knew that Hackaday was so environmentally friendly? Black is the new green!

Header: RIA Novosti archive/ Igor Vinogradov, CC-BY-SA 3.0.

3D Print Your Own Seiko-Style “Magic Lever” Energy Harvester

August 9, 2023 by Donald Papp 20 Comments

Back in 1956, Seiko created their “magic lever” as an integral part of self-winding mechanical watches, which were essentially mechanical energy harvesters. The magic lever is a type of ratcheting arrangement that ensures a main gear only ever advances in a single direction. [Robert Murray-Smith] goes into detail in this video (here’s a link cued up to 1:50 where he begins discussing the magic lever)

There is a lot of naturally-occuring reciprocal motion in our natural world. That is to say, there is plenty of back-and-forth and side-to-side, but not a lot of round-and-round. So, an effective mechanism for a self-winding watch needed a way to convert unpredictable reciprocal motion into a unidirectional rotary one. The magic lever was one way to do so, and it only has three main parts. [Robert] drew these up into 3D models, which he demonstrates in his video, embedded below.

The 3D models for Seiko’s magic lever are available here, and while it’s fun to play with, [Robert] wonders if it could be integrated into something else. We’ve certainly seen plenty of energy harvesting projects, and while they are mostly electrical, we’ve also seen ideas about how to harvest the energy from falling raindrops.

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2023 Hackaday Prize: A Reinvented Solar Tracker

August 9, 2023 by Matthew Carlson 35 Comments

It probably goes without saying that solar panels need to be pointed at the sun for optimal performance. The tricky bit is that the sun has a funny habit of moving on you. For those with a solar panel on their balcony or garden, mysoltrk tracks the sun to get the most out of a small solar panel.

[Fulvio] built the tracker to be solid, low cost, and sturdy enough to survive outdoors, which is quite a tall order. Low cost meant WiFi and GPS were out. The first challenge was low-cost linear actuators that were 3D printed with a mechanism to lock the shaft. An N20 6 volt 30 RPM geared motor formed the heart of the actuator. Four photo-resistors inside a printed viewfinder detect where the sun is, allowing the system to steer the array to get equal values on all the sensors. An Arduino Nano was chosen as it was low power, low cost, and easy to modify. A L298N h-bridge drives the motors, and a shunt is used instead of limit switches to reduce costs further.

There are a few other clever tricks. A voltage divider reads the power coming off the panel so the circuit doesn’t brown out trying to move the actuators. The load can also be switched off via an IRL540n. As of the time of writing, only the earlier versions of the code are up on GitHub, as [Fulvio] is still working on refining the tracking algorithm. But the actuators work wonderfully. We love the ingenuity and focus on low cost, which probably explains why mysoltrk was selected as a finalist in the 2023 Hackaday Prize Green Hacks challenge.

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Clipper Windpower: Solutions In Search Of Problems

August 2, 2023 by Bryan Cockfield 67 Comments

The first modern wind turbines designed for bulk electricity generation came online gradually throughout the 80s and early 90s. By today’s standards these turbines are barely recognizable. They were small, had low power ratings often in the range of tens to hundreds of kilowatts, and had tiny blades that had to rotate extremely quickly.

When comparing one of these tiny machines next to a modern turbine with a power rating of 10 or more megawatts with blades with lengths on the order of a hundred meters, one might wonder if there is anything in common at all. In fact, plenty of turbines across the decades share fundamental similarities including a three-blade design, a fairly simple gearbox, and a single electric generator. While more modern turbines are increasingly using direct-drive systems that eliminate the need for a gearbox and the maintenance associated with them, in the early 2000s an American wind turbine manufacturer named Clipper Windpower went in the opposite direction, manufacturing wind turbines with an elaborate, expensive, and heavy gearbox that supported four generators in each turbine. This ended up sealing the company’s fate only a few years after the turbines were delivered to wind farms.

Some history: the largest terrestrial wind turbines were approaching the neighborhood of 2 megawatts, but some manufacturers were getting to these milestones essentially by slapping on larger blades and generators to existing designs rather than re-designing their turbines from the ground up to host these larger components. This was leading to diminishing returns, as well as an increased amount of mechanical issues in the turbines themselves, and it was only a matter of time before the existing designs wouldn’t support this trend further. Besides increased weight and other mechanical stresses on the structure itself, another major concern was finding (and paying for) cranes with enough capacity to hoist these larger components to ever-increasing heights, especially in the remote locations that wind farms are typically located. And cranes aren’t needed just for construction; they are also used whenever a large component like a generator or blade needs to be repaired or replaced. Continue reading “Clipper Windpower: Solutions In Search Of Problems” →

MIT Cracks The Concrete Capacitor

August 1, 2023 by Jenny List 60 Comments

It’s a story we’ve heard so many times over the years: breathless reporting of a new scientific breakthrough that will deliver limitless power, energy storage, or whichever other of humanity’s problems needs solving today. Sadly, they so often fail to make the jump into our daily lives because the reporting glosses over some exotic material that costs a fortune or because there’s a huge issue elsewhere in their makeup. There’s a story from MIT that might just be the real thing, though, as a team from that university claim to have made a viable supercapacitor from materials as simple as cement, carbon black, and a salt solution. Continue reading “MIT Cracks The Concrete Capacitor” →

Harvesting Mechanical Energy From Falling Rain

July 30, 2023 by Bryan Cockfield 40 Comments

Collecting energy from various small mechanical processes has always been something that’s been technically possible, but never done on a large scale due to issues with cost and scalability. It’s much easier to generate electricity in bulk via traditional methods, whether that’s with fossil fuels or other proven processes like solar panels. That might be about to change, though, as a breakthrough that researchers at Georgia Tech found allows for the direct harvesting of mechanical energy at a rate much higher than previous techniques allowed.

The method takes advantage of the triboelectric effect, which is a process by which electric charge is transferred when two objects strike or slide past one another. While this effect has been known for some time, it has only been through the advancements of modern materials science that it can be put to efficient use at generating energy, creating voltages many thousands of times higher than previous materials allowed. Another barrier they needed to overcome was how to string together lots of small generators like this together. A new method that allows the cells to function semi-independently reduces the coupling capacitance, allowing larger arrays to be built.

The hope is for all of these improvements to be combined into a system which could do things like augment existing solar panels, allowing them to additionally gather energy from falling rain drops. We’d expect that the cost of this technology would need to come down considerably in order to be cost-competitive, and be able to scale from a manufacturing point-of-view before we’d see much of this in the real world, but for now at least the research seems fairly promising. But if you’re looking for something you can theoretically use right now, there are all kinds of other ways to generate energy from fairly mundane daily activities.

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