If you are going to do something as a joke, there is nothing to say that you can’t do a nice job of it. If you’re like [Michael], a whimsical statement like “Wouldn’t it be funny to put Gründerzeit-style doors on the server cabinet?” might lead down a slippery slope. True to his word, [Michael] not only installed the promised doors, but he did a darn nice job of it.
Buying new doors was the easy part because the door frame and hinges were not standardized back then, so there was nothing on the server cabinet to his mount doors. He walks us through all the steps but the most interesting point was the 3D printed door hinges which [Michael] modeled himself and printed in steel. His new hinges feature his personal flair, with some Voronoi patterning while matching the shape of the originals. We love seeing 3D printed parts used as functional hardware, and hinges are certainly a piece of hardware meant to hold up under pressure.
This is not the first 3D printed door hardware we’ve seen. Check out this innovative latch printed as a single piece and here’s the skinny on making flexible objects yourself.
Continue reading “Opening the Door to Functional Prints”
What’s the shortest amount of time in which a 400 square foot home can be built? A few weeks? Try a fully printed structure in 24 hours for a little over $10,000.
This radial residence was materialized out of concrete in Stupino, Russia by [Apis Cor], and six collaborating companies, as a prototype. As opposed to traditional — such as it is for tech largely in its infancy — assembly of pre-printed or fabricated pieces, the building was printed as a whole, with the printer removed by crane before finishing the rest of the construction. It features a bathroom, hallway, living room, and a compact kitchen — everything a bachelor or bachelorette needs.
Continue reading “3D Print Your Next Dwelling In A Day”
Building electronics with 3D printers is something we see hitting the tip line from time to time, but usually these are printed circuits, not electromechanical parts like motors, solenoids, and relays. [pitrack] thought he could do better than printing out a few blinking LED circuits and designed and built a brushless motor, the same kind you would find on electric model planes and quadcopters.
In every brushless DC motor, there are a few common parts: the rotor has a few powerful magnets embedded in it, a stators with coils of wire, and the an enclosure to keep everything together. [pitrack] printed all these parts off on his Makerbot, winding each of the three coils with about 400 turns of 26 AWG magnet wire. Also embedded in the stator are a trio of hall effect sensors to make the control via an Arduino and an L6234 motor driver easy.
For his next trick, [pitrack] is going to test the efficiency of the motor and attempt to optimize it. In the long term, it should be possible to parameterize the design of one of these printed motors, effectively allowing anyone to type in the torque and Kv rating of a desired motor, plug that into an equation, and have a motor design come out the other end.
Continue reading “A 3D Printed Brushless Motor”