An Impressive Modular Mold Box

October 7, 2020 by Kristina Panos 26 Comments

Prolific maker and product designer [Eric Strebel] has years of experience making reusable mold boxes for silicone and resin casting. He’s always used 3/4″ plywood before, but it comes with some problems such as inaccuracy, screws that eventually slip out, and no room at all for expansion. Now [Eric] has decided to devise a modular mold box system that’s so awesome, it’s even stack-able. Check out the design and build process in the video after the break.

[Eric] took advantage of additive manufacturing and made fancy trapezoidal walls with recessed bits that allow for the magic that this modular system hinges on — a handful of M6 socket cap screws and matching nuts for tensioning. Once the prints were ready, [Eric] pounded the nuts captive into the walls and marked fill lines every 10mm. As usual, [Eric]’s video comes with bonus nuggets of knowledge, like his use of a simple card scraper to clean up prints, smooth the sides, and chamfer all the edges.

If you want to mold stuff like concrete and plaster, you may be better off using flexible filament.

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Making A Modern Version Of A Steam Engine From Antiquity

October 6, 2020 by Dan Maloney 28 Comments

Imagine traveling back in time about 2,200 years, to when nothing moves faster than the speed at which muscle or wind can move it. Think about how mind-shattering it would have been to see something like Hero’s Engine, the first known example of a steam turbine. To see a sphere whizzing about trailing plumes of steam while flames licked around it would likely have been a nearly mystical experience.

Of course we can’t go back in time like that, but seeing a modern replica of Hero’s Engine built and tested probably isn’t too far from such an experience. The engine, also known as an aeolopile, was made by the crew over at [Make It Extreme], whose metalworking videos are always a treat to watch. The rotor of the engine, which is fabricated from a pair of hemispherical bowls welded together, is supported by pipes penetrating the lid of a large kettle. [Make It Extreme] took great pains to make the engine safe, with relief valves and a pressure gauge that the original couldn’t have included. The aeolopile has a great look and bears a strong resemblance to descriptions of the device that may or may not have actually been invented by Greek mathemetician [Heron of Alexandria], and as the video below shows, when it spins up it puts on a great show.

One can’t help but wonder how something like this was invented without someone — anyone — taking the next logical step. That it was treated only as a curiosity and didn’t kick off the industrial revolution two millennia early boggles the mind. And while we’ve seen far, far simpler versions of Hero’s Engine before, this one really takes the cake on metalworking prowess.

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Dice Roller Keeps Germs Out Of Your Snake Eyes

October 5, 2020 by Kristina Panos 5 Comments

Do you need a to find a more sanitary way to roll the dice at your next socially-distanced board game gathering? [CJA3D]’s pop-o-matic mason jar dice roller can roll the bones two different ways — either by hitting that big, inviting arcade button, or though a web app that everyone can access on their own phones.

We think this looks great, and is a great reuse of a glass jar. The brains of this operation is an ESP8266, which drives a continuous-rotation servo underneath the dice. Push the button or use the web app and the servo disturbs the plate, moving the dice around.

Besides the sanitary aspect, one benefit of using the web app is that there are four different speed presets for the servo. As a bonus, [CJA3D] included the files for a pair of printed 6-sided dice. Click through to the project to see it in action.

We know you take games seriously, and so do we. Just look at this dice roller that uses machine vision to ensure fairness.

This Tabletop Lighthouse Will Get Your Attention

October 4, 2020 by Kristina Panos 7 Comments

If you wear headphones around the house with any regularity, you’re probably missing out on a lot of audio cues like knocks at the door, people calling your name, or maybe even the smoke alarm. What if you had a visual indicator of sound that was smart enough to point it out for you?

That is the point of [Jake Ammons’] attention-getting lighthouse, designed and built in two weeks’ time for Architectural Robotics class. It detects ambient noise and responds to it by focusing light in the direction of the sound and changing the color of the light to a significant shade to indicate different events. Up inside the lighthouse is a Teensy 4.0 to read in the sound and spin a motor in response.

[Jake]’s original directive was to make something sound-reactive, and then to turn it into an assistive device. In the future [Jake] would like to add more microphones to do sound localization. We love how sleek and professional this looks — just goes to show you what the right t-shirt stretched over 3D prints can do. Check out the demo after the break.

Seaside lighthouses once used gas lights giant Fresnel lenses, but now they use LEDs. A company in Florida is using CNC machines to crank out acrylic Fresnels.

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Cleaning Up The Yard With AI — Avian Intelligence

October 4, 2020 by Dan Maloney 28 Comments

Despite epithets like “bird-brain,” our feathered friends are actually pretty smart. Being able to maneuver in three dimensions at high speed must have something to do with it, and the cognitive abilities of birds are well-documented and still being researched. So it naturally makes sense to harness avian brainpower to keep one’s yard clean, right?

For the record, the magpies that [Hans] is training are very intelligent and strikingly beautiful birds who delight in swooping down to harass people, and who will gladly steal food from other birds and then poop on it and fly away. So they’re jerks, but that doesn’t mean they can’t be useful jerks. The goal with his BirdBox system is to use classic operant conditioning, where a desired voluntary behavior is reinforced by a reward. In this case, the reward is a treat dispensed by a 3D-printed vibratory dispenser when the bird collects a bottlecap from the yard and deposits it in the proper slot. The video below shows the birds doing exactly what they’re supposed to do.

[Hans] tells us that the trick is getting the birds to accept the BirdBox and to have them integrate it into their “patrol schematic” of their territory. Once that’s done, it’s a simpler matter to have them associate the bottlecaps with the reward. The other challenge is making everything bulletproof, or in this case magpie-proof. Did we mention that magpies are jerks?

The possibilities for trading peanuts for yardwork are endless; [Hans] mentions plans he has for fallen fruit clean-up, and mentions a persistent garden slug problem that the birds might be employed to remediate. If you want to try this, it might be a good idea to brush up on the work of [B.F. Skinner] and his pigeons of war.

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A Digital Magic 8-Ball? Signs Point To Yes

October 3, 2020 by Kristina Panos 4 Comments

[FacelessTech] was recently charmed by one of our prized possessions as a kid — the Magic 8-Ball — and decided to have a go at making a digital version. Though there is no icosahedron or mysterious fluid inside, the end result is still without a doubt quite cool, especially for a project made on a whim with parts on hand.

It’s not just an 8-ball, it also functions as a 6-sided die and a direct decider of yes/no questions. Underneath that Nokia 5110 screen there’s an Arduino Pro Mini and a 3-axis gyro. Almost everything is done through the gyro, including setting the screen contrast when the eight ball is first powered on. As much we as love that aspect, we really like that [FacelessTech] included a GX-12 connector for easy FTDI programming. It’s a tidy, completely open-source build, and there’s even a PCB. What’s not to like? Be sure to check out the video after the break to see it in action.

Believe it or not, this isn’t the smallest Magic 8-Ball build we’ve seen. Have you met the business card version?

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Flywheel Trebuchet Spins Right Round

October 2, 2020 by Zoe Skyforest 7 Comments

Most of us gained a familiarity with siege weapons from Age of Empires, and the march of technology has meant these relics aren’t typically seen on modern battlefields. However, development continues apace in the enthusiast community, and [Tom Stanton]’s latest trebuchet design puts a different spin on launching projectiles at speed.

The design takes advantage of the flywheel as an energy storage device. The flywheel is spun up to speed using a hand crank, through a timing belt and a set of hybrid 3D printed and CNC aluminium gears. Once spun up to sufficient angular velocity, a trigger releases the tennis ball payload from a sling, flinging it forth at speeds over 180 miles per hour.

Moving on from classical materials such as wood and nails, [Tom]’s latest design relies on aluminium in an effort to build something that won’t rot when left outside in the rain. The use of aluminium profiles also makes adjustment and redesigns easy, while providing the necessary adjustments to dial in things like release point and belt tension. We’ve featured a few different designs over the years; the walking-arm trebuchet is perhaps the most oddball of all. Video after the break.

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