Misc Hacks

4032 Articles

Bolts, Brass, And Machining Chops Make Up This Tiny Combination Safe

March 10, 2020 by 8 Comments

Another day, another video that seriously makes us doubt whether eschewing the purchase of a lathe in favor of feeding the family is a value proposition. This time, [Maker B] shows us what the queen of machine tools can do by turning a couple of bolts into a miniature safe.

We’ll state right up front that this build doesn’t source all its material from a single bolt. It’s more like two bolts and a few odd pieces of brass, but that doesn’t detract from the final product one bit. [Maker B] relieves the two chunky stainless steel bolts of their hex heads and their threads on the lathe, forming two nesting cylinders with a satisfyingly tight fit. A brass bar is machined into a key that fits between slots cut in the nesting cylinders, while discs of brass form the combination dials. Each disc is stamped around its circumference with the 26 letters of the alphabet; we thought the jig used for stamping was exceptionally clever, and resulted in neat impressions. The combination, which is set by placing a pin next to a letter in each disc, protects the admittedly limited contents of the tiny safe, but functionality is hardly the point. This is all about craftsmanship and machining skills, and we love it.

If you’ve sensed an uptick in resource-constrained builds like this lately, you’re not alone. The “one bolt challenge” has resulted in this wonderfully machined combination lock, as well as the artistry of this one-bolt sculpture. We’re all in favor of keeping the trend going. Continue reading “Bolts, Brass, And Machining Chops Make Up This Tiny Combination Safe” →

Wood-Turning A Bladeless Fan

March 9, 2020 by 15 Comments

It’s a simple enough premise: to make a Dyson-style bladeless fan out of wood. The execution of the finished fan, done and filmed by [Neil] from Pask Makes on YouTube, is however spectacular. Using nothing but scrap wood from a chopping board business local to him, he’s made the entire body of the fan using some interesting fabrication methods.

To plan the circular design of the body, [Neil] used an online calculator to measure the specific cuts of wood he needed in order to form cylinders out of trapezoidal sections glued together. Once the rough shape is made, he then used a profile template to turn the air channel with precision out of the two main parts of the fan body. Then, he uses SketchUp in order to figure out what shape needs to be cut from the base in order for the top to fit on it. From there, it’s just a matter of drilling out slots for the air intake, which he does so with an ingenious custom jig, and fitting the internals of a standard fan into the new wooden body.

The video, which you should definitely watch after the break if you have a spare half hour, might not be detailed enough to be used as a tutorial, but it certainly outlines his methods and the tools used well enough to impress us. And the finished build is beautiful to look at, too! If you’re looking for more impressive woodworking, we’ve covered this gorgeous recreation of a Commodore 64 case in wood. But if the hand-built nature of that doesn’t satisfy you, here’s a professional-looking custom caliper case made with CNC and laser engraving.

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A Quick And Easy Recipe For Synthetic Rubies

March 6, 2020 by 37 Comments

With what it takes to make synthetic diamonds – the crushing pressures, the searing temperatures – you’d think similar conditions would be needed for any synthetic gemstone. Apparently not, though, as [NightHawkInLight] reveals his trivially easy method for making synthetic rubies.

Like their gemstone cousin the sapphire, rubies are just a variety of corundum, or aluminum oxide. Where sapphire gets its blue tint mainly from iron, rubies get their pink to blood-red hue from chromium. So [NightHawkInLight]’s recipe starts with aluminum oxide grit-blasting powder and chromium (III) oxide, a common green pigment and one of the safer compounds in a family that includes spectacularly toxic species like hexavalent chromium compounds. When mixed together, the two powders are heated in a graphite crucible using an arc welder with a carbon electrode. The crucible appears to be made from an EDM electrode; we’ve seen them used for air bearings before, but small crucibles are another great use for the stuff. There’s some finesse required to keep the nascent rubies from scattering all over the place, but in the end, [NightHawkInLight] was rewarded with a large, deep pink ruby.

This looks like a fun, quick little project to try sometime. We wonder if the method can be refined to create the guts of a ruby laser, or if perhaps it can be used to create sapphires instead.

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Brute-Forced Copyrighting: Liberating All The Melodies

March 5, 2020 by 23 Comments

Bluntly stated, music is in the end just applied physics. Harmony follows — depending on the genre — a more or less fixed set of rules, and there  are a limited amount of variation possible within the space of music itself. So there are technically only so many melodies possible, making it essentially a question of time until a songwriter or composer would come up with a certain sequence of notes without knowing that they’re not the first one to do so until the cease and desist letters start rolling in.

You might well argue that there is more to a song than just the melody — and you are absolutely right. However, current copyright laws and past court rulings may not care much about that. Aiming to point out these flaws in the laws, musician tech guy with a law degree [Damien Riehl] and musician software developer [Noah Rubin] got together to simply create every possible melody as MIDI files, releasing them under the Creative Commons Zero license. While their current list is limited to a few scales of fixed length, with the code available on GitHub, it’s really just a matter of brute-forcing literally every single possible melody.

Admittedly, such a list of melodies might not have too much practical use, but for [Damien] and [Noah] it’s anyway more about the legal and philosophical aspects: musicians shouldn’t worry about getting sued over a few overlapping notes. So while the list serves as a “safe set of melodies” they put in the public domain, their bigger goal is to mathematically point out the finite space of music that shouldn’t be copyrightable in the first place. And they definitely have a point — just imagine where music would be today if you could copyright and sue over chord progressions.
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Robotic Ball Bouncer Uses Machine Vision To Stay On Target

March 5, 2020 by 20 Comments

When we first caught a glimpse of this ball juggling platform, we were instantly hooked by its appearance. With its machined metal linkages and clear polycarbonate platform, its got an irresistibly industrial look. But as fetching as it may appear, it’s even cooler in action.

You may recognize the name [T-Kuhn] as well as sense the roots of the “Octo-Bouncer” from his previous juggling robot. That earlier version was especially impressive because it used microphones to listen to the pings and pongs of the ball bouncing off the platform and determine its location. This version went the optical feedback route, using a camera mounted under the platform to track the ball using OpenCV on a Windows machine. The platform linkages are made from 150 pieces of CNC’d aluminum, with each arm powered by a NEMA 17 stepper with a planetary gearbox. Motion control is via a Teensy, chosen for its blazing-fast clock speed which makes for smoother acceleration and deceleration profiles. Watch it in action from multiple angles in the video below.

Hats off to [T-Kuhn] for an excellent build and a mesmerizing device to watch. Both his jugglers do an excellent job of keeping the ball under control; his robotic ball-flinger is designed to throw the ball to the same spot every time.

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Single Bolt Transformed Into A Work Of Art

March 1, 2020 by 24 Comments

Every once in a while, this job helps you to discover something new and completely fascinating that has little to do with hacking but is worth sharing nonetheless. Turning a single brass bolt into a beautiful Cupid’s bow is certainly one of those times.

Watching [Pablo Cimadevila] work in the video below is a real treat, on par with a Clickspring build for craftsmanship and production values. His goal is to use a largish brass bolt as the sole source of material for a charming little objet d’art, which he achieves mainly with the use of simple hand tools. The stave of the bow is cut from the flattened shank of the bolt with a jeweler’s saw, with the bolt head left as a display stand. The offcuts are melted down and drawn out into wire for both the bowstring and the shaft of the arrow, a process that’s fascinating in its own right. The heart-shaped arrowhead and the faces of the bolt head are bedazzled with rubies; the technique [Pablo] uses to create settings for the stones is worth the price of admission alone. The complete video below is well worth a watch, but if you don’t have the twelve minutes to spare, a condensed GIF is available.

[Pablo]’s artistry reminds us a bit of this not-quite-one-bolt combination lock. We love the constraint of sourcing all a project’s materials from a single object, and we really appreciate the craftsmanship that goes into builds like these.

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Gravity-Defying Water Droplet Fountain Gets An Upgrade

February 25, 2020 by 2 Comments

When we last saw [isaac879]’s levitating RGB time fountain, it was made of wood which meant that it would absorb water and didn’t really show off the effect very well. His new version solves this problem with an acrylic case, new PCB and an updated circuit.

Like the original, this project drops water past strobing RGB LEDs creating an illusion of levitating, undulating colored water droplets. The pump at the top creates the droplets, but the timing has a tendency to drift over time. He thus implemented a PID controller to manage the pump’s drip rate, which was done by having the droplets pass by an infrared diode connected to an ATTiny85. The ’85 used the diode and PWM to control the pump motor speed and communicated to the Arduino over I2C.

The video shown below shows the whole process of designing and building the new time fountain. Everything from circuit and PCB design to 3D printing to assembly is shown along with narration describing what’s going on in case you want to build one yourself. If you do, all the files and components required are listed in the info section of the video.

There’s more that [isaac879] wants to do to improve the time fountain, but V2 looks great. It’s sleeker and smaller than the original and solves some of the design issues of the first. For more inspiration, check out some of the other levitating water fountain projects that have been posted over the years.

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