DIY Router On X86 E-Waste: OpenWrt And OPNsense

September 21, 2026 by Maya Posch 22 Comments

In previous installments of this series we looked at how creating a DIY router using an e-waste-level PC has changed over the years, before attempting to boot OpenWrt for x86 on it. After an initial SD card booting failure on one system, another system with a newer mainboard – an Intel Board D2500CC – was used which happily booted OpenWrt from an SD card inserted into a USB card reader.

Unfortunately, OpenWrt didn’t see any usable Ethernet interfaces despite having no less than four Intel Ethernet controllers and two hooked up to active networks. After recently getting back to the project, I found out why both onboard Intel 82574L Ethernet controllers didn’t show up in OpenWrt: the drivers for the Intel 82574L controllers are in the e1000e driver package, while only the e1000 package is present in the provided x86 image. This issue persists in the ‘generic’ image profile to this day.

Yet rather than diving head-first into building my own image that includes the kmod-e1000e package, I decided to give OPNsense a shake first.

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Making A Neo Nuvistor Project In 2026

September 11, 2026 by Maya Posch 19 Comments

For a little while vacuum tubes and semiconductors were fighting a heated battle for dominance, with bipolar junction transistors and 1959’s RCA Nuvistor both allowing you to build a compact circuit with relatively low power usage and no high voltages. Although we now know that semiconductor technology won out overwhelmingly, that doesn’t mean that you cannot build a brand new Nuvistor board in 2026, as [Eric Schlaepfer] AKA [TubeTimeUS] recently did.

Nuvistors saw their most use in small-signal radio frequency applications, like VHF and UHF, with excellent low-noise characteristics that saw them used until the early 1970s in television sets, radios and oscilloscopes, as well as in space probes like the 1960s US Ranger Moon missions, so by that metric they had a good run.

Nothing so exciting is built in this video, sadly, but alongside a breakdown on how nuvistors work, we do see a discrete 555-style timer built using a gaggle of tetrode nuvistors, giving a pretty good idea of what using them in a project is like. Being a vacuum tube at its core, nuvistors still have the heater element, which is what gives vacuum tubes their reputation for being slow to start working and large current draw.

Despite their drawbacks, nuvistors still have a range of benefits compared to modern-day transistors, including being practically immune to electrostatic discharge (ESD) and electromagnetic interference (EMI) all the way up an EMP that will destroy most semiconductor electronics.

That said, the somewhat limited 8-nuvistor implementation of the 555 had to get a few extra pins for the heater supply, which burns up about 7.5 Watt just to allow the circuit to function. Terming it the ‘hollow-state 555 timer’, it works effectively just like any semiconductor 555, just with that extra power cost and of course no significant prospect of making it smaller, barring a semiconductor evolution as with the pixels-sized CRTs in the SED and FED type displays.

We covered the nuvistor before, including a great reference on this device, and its history that was much longer than people often assume today, as well as the vacuum tubes we use every day in for example our microwaves.

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PETG: The PLA Filament Alternative That Just Works

September 1, 2026 by Maya Posch 49 Comments

A typical response to the previous article on why PLA filament is so darn brittle. This has led some people to not use PLA filament at all, while others promote using PLA only for prototyping and throw-away parts, especially in light of PLA being compostable under the right conditions. For many mechanical parts, people turn to PETG.

Much like the PET polymer used for everything from food containers to drink bottles, PETG is durable, more resistant to degradation through mechanisms like hydrolysis and its filament form doesn’t need to be coddled like PLA does. PETG, on the other hand, tends to come from crude oil and shrugs at industrial composting conditions.

In terms of durability, degradation mechanisms and recyclability, is PETG the basic FDM filament which we should all just be using?

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Australia’s Nationwide Phone Outage Was An Embarrassing Failure

August 27, 2026 by Zoe Skyforest 30 Comments

The phones! They were one of the basic utilities of the 20th century, and were just about as reliable as death and taxes. Even when then power grid went down, you still had a fair shot of getting a phone call through thanks to the reliability of the Plain Old Telephone Service.

Today, we eschew the simplicity of copper and mechanical switches for the supreme bandwidth and capability of high-speed cellular connectivity. With that, we accept that the additional complexity comes with a risk of complicated failures that bring everything tumbling down. Australia’s largest telecommunications provider found that out to its peril just a few short months ago.

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AI Book Scanning: Just What Is A Rare Book?

August 25, 2026 by Jenny List 114 Comments

One of the stories of the last few weeks has been that AI companies have been scanning books in very large numbers in order to train their models with content guaranteed to have been written before 2002, and thus AI free. It’s caused some outrage, because of the size of the operation, and because the scanning process is destructive. In particular the phrase being bandied around is that these are rare books, and it’s this phraseology I find problematic. I think it’s time to unpack why that is the case.

It’s Not Book Burning, Folks

Before I worked for Hackaday I had a long career in and around the publishing industry, mostly on the electronic side, but from time to time crossing paths with my colleagues in the world of paper-based publishing. I understand the appeal of a good book, I’ve spend a lot of my life among bibliophiles, and let’s just say I own a few books myself. In particular I understand the symbolism of destroying books, bringing to mind as it does the actions of repressive regimes. I have stood in Bebelplatz in Berlin where the photo of Nazi student organisation members burning the library of Magnus Hirschfeld’s institute was taken in 1933, and if you know me, you’ll have an idea why that’s close to home. But for all that, what the AI companies are doing is not the same thing.

In this case they’re destroying the books for two reasons. Firstly, as I remember from a previous employer in the publishing world, it’s much easier to digitise a stack of papers than it is a bound book. Thus I’m pretty sure that’s one reason they remove the binding before digitising the pages. Then secondly, as I understand it it’s a copyright issue. If they buy a book, digitise it, and destroy the physical copy, they can legitimately claim that only one copy of it exists, and they hope, sidestep copyright claims from publishers. Continue reading “AI Book Scanning: Just What Is A Rare Book?” →

Anatomy Of An SLA Resin Printing Disaster

August 25, 2026 by Maya Posch 16 Comments

When I got back into SLA resin printing recently, I knew that I’d inevitably have to deal with the agony of failed prints and of course resin spills. This moment eventually came, and I felt motivated to treat mistakes as teaching moments on aspects like how to properly prepare an SLA build plate in terms of angles and supports or how to deal with failed print aftermaths.

Before moving on to the disaster, I’d like to first start with a look at the resin print of the previous article, which contained a number of fairly small parts. These I had oriented and supported almost fully using the automatic methods provided by the ChituBox slicer software, and worked about 90% as I had hoped, while leaving plenty of room for improvement as well.

Overall, preparing an SLA build plate in the slicer isn’t quite the same as for an FDM printer, mostly due to one phrase that strikes fear in the heart of anyone who has ever done resin printing: “peeling forces”.

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Hackaday Europe 2026: The 1-Bit CPU That Ran Factories

August 19, 2026 by Zoe Skyforest 28 Comments

Powered machinery started the industrial revolution, and it was automation that kicked it up another notch in the 20th century. The ability for machines to make things by themselves spurred increased output and in turn boosted economic growth. The concept became widely popular for manufacturers to implement, as any change with serious economic benefit tends to do. Fast forward to today, and advanced robots and fancy machine vision systems running on powerful computers are the norm in modern factories which create the many wonderful products that we all purchase, use, and enjoy.

Once upon a time, though, things weren’t so sophisticated. [Nicola Cimmino] came to Hackaday Europe 2026 to tell us all about a remarkably simple 1-bit CPU that used to run factories.

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