Such are the breadth of functions delivered by integrated circuits, it’s now rare to see a simple small-signal transistor project on these pages. But if you delve back into the roots of solid state electronics you’ll find a host of clever ways to get the most from the most basic of active parts.\
Everyone was familiar with their part numbers and characteristics, and if you were an electronics enthusiast in Europe it’s likely there was one part above all others that made its way onto your bench. [ElectronicsNotes] takes a look at the OC71, probably the most common PNP germanium transistor on the side of the Atlantic this is being written on.
When this device was launched in 1953 the transistor itself had only been invented a few years earlier, so while its relatively modest specs look pedestrian by today’s standards they represented a leap ahead in performance at the time. He touches on the thermal runaway which could affect germanium devices, and talks about the use of black silicone filling to reduce light sensitivity.
The flip-flop, in whichever of its several forms you encounter it, is a staple of logic design. Any time that you need to hold onto something, count, or shift bits, out it comes. We expect a flip-flop to be an integrated circuit if we use one, but most of us could knock one together with a couple of transistors.
The circuit is simplicity itself, a pair of incandescent bulbs in series, each in turn in parallel with a momentary action switch and a PTC fuse. On start-up both fuses are conducting, so one or other of them will do its job as a fuse and go high impedance. At that point its bulb will light and the other fuse will remain low impedance so its bulb will stay dark. Press the switch across the lit bulb for a few seconds however, and the circuit resets itself. The other fuse goes high impedance while the first fuse returns to low impedance, and the other bulb lights.
We’re not sure we can see much in the way of practical application for this circuit, but sometimes merely because you can is reason enough. It’s part of our 2025 Component Abuse Challenge, for which you just about still have time to make an entry yourself if you have one.
We always enjoy videos from [w2aew]. His recent entry looks at vertical or VFETs, which are, as he puts it, a JFET that thinks it is a triode. He clearly explains how the transistor works as a conductor unless you bias the gate to form a depletion zone.
The transistors have a short channel, which means they conduct quite well. The low gate resistance and capacitance mean the devices can also switch very quickly. These devices were once in vogue for audio applications. However, they’d fallen out of favor until recently. The reason is that they work quite well in switching power supplies.
How good is the on resistance? So good that his meter reported the probes were shorted instead of measuring the resistance. Pretty good. We’ve seen these VFET transistors used as switches to drive magnetic field coils many years ago and they replaced much more complex circuitry.
The curve tracer in the video is a beautiful instrument of its own. The digital displays give it a high tech yet retro look. A curve tracer, if you haven’t used one, plots stepped voltages against current flowing, and is very useful for examining semiconductor devices. While not as fancy, it is possible to make one to connect to a scope quite easily.
We are pretty sure that it is a Tektronix 576. We watched a repair of a similar unit, the 577, if you’d like to see some (probably) similar insides.
It’s rather amazing how many electronic components you can buy right now are not quite the genuine parts that they are sold as. Outside of dedicated platforms like Mouser, Digikey and LCSC you pretty much enter a Wild West of unverifiable claims and questionable authenticity. When it comes to sites like eBay and AliExpress, [hjf] would go so far as to state that any of the power transistors available for sale on these sites are 100% fake. But even small-signal transistors are subject to fakes, as proven in a comparison.
Found within the comparison are a Mouser-sourced BC546C, as well as a BC547C, SN3904 and PN2222A. These latter three all sourced from ‘auction sites’. As a base level test all transistors are put in a generic component tester, which identifies all of them correctly as NPN transistors, but the ‘BC547C’ and ‘PN2222A’ fail the test for having a much too low hFE. According to the generic tester at least, but it’s one red flag, along with the pin-out for the ‘BC547C’ showing up as being inverted from the genuine part.
Next is a pass through the HP4145B curve tracer, which confirms the fake BC547C findings, including the abysmal hFE. For the PN2222A the hFE is within spec according to the curve tracer, defying the component tester’s failing grade.
What these results make clear is that these cheap component testers are not a realistic ‘fake’ tester. It also shows that some of the fake transistors you find on $auction_site are clearly fake, while others are much harder to pin down. The PN2222A and 2N3904 used here almost pass the sniff test, but have that distinct off-genuine feeling, while the fake BC547C didn’t even bother to get its pinout right.
As always, caveat emptor. These cheapo transistors can be a nice source for some tinkering, just be aware of possibly wasting hours debugging an issue caused by an off-nominal parameter in a fake part.
The AdaFruit ADS1115 board hooked up for testing. (Credit: James Bowman)
Following up on the recent test of a set of purported ADS1115 ADCs sourced from Amazon [James Bowman] didn’t just test a genuine Ti part, but also dug into some of the questions that came up after the first article. As expected, the AdaFruit board featuring a presumed genuine Ti ADS1115 part performed very well, even performing significantly better on the tested parameters than the datasheet guarantees.
Thus we can confirm that when you get the genuine Ti part, you can expect very good and reliable performance for your ADC purposes. Which leaves the unaddressed questions about what these cheapo Amazon-sourced ADS1115 ICs are, and how it can be that LCSC has what should be the same parts for so much cheaper than US distributors?
As far as LCSC pricing is concerned, these are likely to be genuine parts, but also the subject of what is known as price discrimination. This involves pricing the same product differently depending on the targeted market segment, with e.g. Digikey customers assumed to be okay with paying more to get the brand name assurance and other assumed perks. Continue reading “The Great ADS1115 Pricing And Sourcing Mystery”→
One of the hardest parts of a project — assuming it makes it that far — is finishing it up in an aesthetically pleasing manner. As they say, the devil is in the details, wearing Prada. Apparently the devil also has an excellent manicure, because [Tamas Feher] has come up with a way to introduce incredibly detailed decals (down to 0.1 mm) in cheap, repeatable fashion, using a technique borrowed from the local nail salon.
The end result can look quite a bit better than the test piece above.
For those who aren’t in to nail art (which, statistically speaking, is likely to be most of you) there is a common “stamping” technique for putting details onto human fingernails. Nail polish is first applied to voids on a stencil-like plate, then picked up by a smooth silicone stamper, which is then pressed against the nail, reproducing the image that was on the stencil. If that’s clear as mud, there’s a quick demo video embedded bellow.
There’s a common industrial technique that works the same way, which is actually where [Tamas] got the idea. For nail salons and at-home use, there are a huge variety of these stencils commercially available for nail art, but that doesn’t mean you’re likely to find what you want for your project’s front panel.
[Tamas] points out that by using a resin printer to produce the stencil plate, any arbitrary text or symbol can be used. Your logo, labels, whatever. By printing flat to the build plate, you can take advantage of the full resolution of the resin printer — even an older 2 K model would more than suffice here, while higher res like the new 16 K models become the definition of overkill. The prints go quick, as they don’t need any structural thickness: just enough to hold together coming off of the plate, plus enough extra to hold your designs at a 0.15 mm inset. That doesn’t seem very thick, but remember that this only has to hold enough nail polish to be picked up by the stamper.
[Tamas] cautions you have to work fast, as the thin layer of nail polish picked up by the stamper can dry in seconds. You’ll want plenty of nail polish remover (or plain acetone) on hand to clean the stamper once you’ve finished, as well as your stencil. [Tamas] cautions you’ll want to clean it immediately if you ever want to use it again. Good to know.
While this is going outside of the nail art kit’s comfort zone, it might not quite be abuse. It is however a very useful technique to add to our ever-growing quiver of how to make front panels. Besides, we don’t specify you have to literally make components suffer; we just want to see what wild and wonderful substitutions and improvisations you all come up with.
Conductive filament is a meltable resistor, which, if one squints hard enough, is basically a fuse.
In theory a 3D printed fuse works the same as a normal one: excessive current draw will cause the conductive plastic to briefly become a heater, causing it to self-destruct and break the electrical connection. There’s a risk of melted plastic and perhaps a nonzero combustion risk, but [JohnsonFarms.us] is less interested in whether this is a good idea and more interested in whether it can work at all, and with what degree of predictability and/or regret.
His experiments so far show that printed fuses are essentially meltable resistors with values between 300 Ω and 1250 Ω, depending on shape. What it takes to bring those to roughly 60 °C, where PLA softens, and around 150 °C, where PLA melts, is next on the to-do list.
Whatever conclusions are reached, it is interesting to think of conductive filament as a meltable resistor, and ponder what unusual applications that might allow.
Most conductive filaments have high resistance, but not all. Some, like Electrifi by Multi3D, have extremely low resistance and were used in a project that made 3d-printed logic gates.