2025 Component Abuse Challenge: Weigh With A TL074

November 4, 2025 by Jenny List 19 Comments

The late and lamented [Bob Pease] was one of a select band of engineers, each of whose authority in the field of analogue integrated circuit design was at the peak of the art. So when he remarks on something in his books, it’s worth taking notice. It was just such an observation that caught the eye of [Trashtronic]; that the pressure on a precision op-amp from curing resin could be enough to change the device’s offset voltage. Could this property be used for something? The op-amp as a load cell was born!

The result is something of an op-amp torture device, resembling a small weighing machine with a couple of DIP-8 packages bearing the load. Surprisingly modest weights will change the offset voltage, though it was found that the value will drift over time.

This is clearly an experimental project and not a practical load cell, but it captures the essence of the 2025 Component Abuse Challenge of which it forms a part. Finding completely unexpected properties of components doesn’t always have to lead to useful results, and we’re glad someone had done this one just to find out whether or not it works. You still just about have time for an entry yourself if you fancy giving it a go.

Regular Old Diodes Can Be More Photosensitive Than You Think

November 3, 2025 by Lewin Day 26 Comments

[Dhananjay Gadre] happened across a useful little trick the other day. Take any old 1N4148 or 1N914 glass-package signal diode and wire it up right, and you’ve got yourself a nifty little IR detector.

The trick is to treat the diode just like you would a proper IR photodiode. The part should be reverse biased with a resistor inline, and the signal taken from the anode side. Point an IR remote at your little diode and you’ll readily see the modulated signal pop up on a scope, clear as day.

The phenomenon is discussed at length over on Stack Exchange. Indeed, it’s a simple fact that most semiconductor devices are subject to some sort of photoelectric effect or another. It’s just that we stick the majority of them in opaque black packages so it never comes up in practice. In reality, things like photodiodes and phototransistors aren’t especially different from the regular parts—they’re just put in transparent packages and engineered and calibrated to give predictable responses when used in such a way.

Is this the way you’d go if your project needed an IR detector? Probably not—you’d be better served buying the specific parts you need from the outset. But, if you find yourself in a pinch, and you really need to detect some IR signals and all you’ve got on hand is glass-package signal diodes? Yeah, you can probably get it to work.

While this trick is well known to many oldheads, it’s often a lightbulb moment for many up-and-coming engineers and makers to realize this. Glass-packaged diodes aren’t the only light-sensitive parts out there, either. As we’ve explored previously, certain revisions of Raspberry Pi would reboot if exposed to a camera flash, while you can even use regular old LEDs as sensors if you’re so inclined. If you’ve got your own secret knowledge about how to repurpose regular components in weird ways, don’t hesitate to notify the tipsline!

2025 Component Abuse Challenge: The Opto Flasher

October 29, 2025 by Jenny List 6 Comments

There’s a part you’ll find in almost every mains powered switch mode power supply that might at first appear to have only one application. An optocoupler sits between the low voltage and the high voltage sides, providing a safely isolated feedback. Can it be used for anything else? [b.kainka] thinks so, and has proved it by making an optocoupler powered LED flasher.

If a part can be made to act as an amplifier with a gain greater than one, then it should also be possible to make it oscillate. We’re reminded of the old joke about it being very easy to make an oscillator except when you want to make one, but in this case when an optocoupler is wired up as an inverting amplifier with appropriate feedback, it will oscillate. In this case the rather large capacitor leading to a longish period, enough to flash an LED.

We like this circuit, combining as it does an unexpected use for a part, and a circuit in which the unusual choice might just be practical. It’s part of our 2025 Component Abuse Challenge, for which you just about still have time to make an entry yourself if you have one.

All Hail The OC71

October 29, 2025 by Jenny List 50 Comments

Such are the breadth of functions delivered by integrated circuits, it’s now rare to see a simple small-signal transistor project on these pages. But if you delve back into the roots of solid state electronics you’ll find a host of clever ways to get the most from the most basic of active parts.\

Everyone was familiar with their part numbers and characteristics, and if you were an electronics enthusiast in Europe it’s likely there was one part above all others that made its way onto your bench. [ElectronicsNotes] takes a look at the OC71, probably the most common PNP germanium transistor on the side of the Atlantic this is being written on.

When this device was launched in 1953 the transistor itself had only been invented a few years earlier, so while its relatively modest specs look pedestrian by today’s standards they represented a leap ahead in performance at the time. He touches on the thermal runaway which could affect germanium devices, and talks about the use of black silicone filling to reduce light sensitivity.

The OC71 was old hat by the 1970s, but electronics books of the era hadn’t caught up. Thus many engineers born long after the device’s heyday retain a soft spot for it. We recently even featured a teardown of a dead one.

Continue reading “All Hail The OC71” →

2025 Component Abuse Challenge: A Bistable Flip-Flop With A Fuse

October 28, 2025 by Jenny List 8 Comments

The flip-flop, in whichever of its several forms you encounter it, is a staple of logic design. Any time that you need to hold onto something, count, or shift bits, out it comes. We expect a flip-flop to be an integrated circuit if we use one, but most of us could knock one together with a couple of transistors.

You aren’t restricted to transistors of course, a relay will do just as well, but how about a fuse? [b.kainka] has made a functioning set/reset flip-flop using a pair of PTC self-resetting fuses.

The circuit is simplicity itself, a pair of incandescent bulbs in series, each in turn in parallel with a momentary action switch and a PTC fuse. On start-up both fuses are conducting, so one or other of them will do its job as a fuse and go high impedance. At that point its bulb will light and the other fuse will remain low impedance so its bulb will stay dark. Press the switch across the lit bulb for a few seconds however, and the circuit resets itself. The other fuse goes high impedance while the first fuse returns to low impedance, and the other bulb lights.

We’re not sure we can see much in the way of practical application for this circuit, but sometimes merely because you can is reason enough. It’s part of our 2025 Component Abuse Challenge, for which you just about still have time to make an entry yourself if you have one.

VFETs Are (Almost) Solid State Tubes

October 26, 2025 by Al Williams 9 Comments

We always enjoy videos from [w2aew]. His recent entry looks at vertical or VFETs, which are, as he puts it, a JFET that thinks it is a triode. He clearly explains how the transistor works as a conductor unless you bias the gate to form a depletion zone.

The transistors have a short channel, which means they conduct quite well. The low gate resistance and capacitance mean the devices can also switch very quickly. These devices were once in vogue for audio applications. However, they’d fallen out of favor until recently. The reason is that they work quite well in switching power supplies.

How good is the on resistance? So good that his meter reported the probes were shorted instead of measuring the resistance. Pretty good. We’ve seen these VFET transistors used as switches to drive magnetic field coils many years ago and they replaced much more complex circuitry.

The curve tracer in the video is a beautiful instrument of its own. The digital displays give it a high tech yet retro look. A curve tracer, if you haven’t used one, plots stepped voltages against current flowing, and is very useful for examining semiconductor devices. While not as fancy, it is possible to make one to connect to a scope quite easily.

We are pretty sure that it is a Tektronix 576. We watched a repair of a similar unit, the 577, if you’d like to see some (probably) similar insides.

Continue reading “VFETs Are (Almost) Solid State Tubes” →

Identifying Fake Small-Signal Transistors

October 25, 2025 by Maya Posch 46 Comments

It’s rather amazing how many electronic components you can buy right now are not quite the genuine parts that they are sold as. Outside of dedicated platforms like Mouser, Digikey and LCSC you pretty much enter a Wild West of unverifiable claims and questionable authenticity. When it comes to sites like eBay and AliExpress, [hjf] would go so far as to state that any of the power transistors available for sale on these sites are 100% fake. But even small-signal transistors are subject to fakes, as proven in a comparison.

Found within the comparison are a Mouser-sourced BC546C, as well as a BC547C, SN3904 and PN2222A. These latter three all sourced from ‘auction sites’. As a base level test all transistors are put in a generic component tester, which identifies all of them correctly as NPN transistors, but the ‘BC547C’ and ‘PN2222A’ fail the test for having a much too low hFE. According to the generic tester at least, but it’s one red flag, along with the pin-out for the ‘BC547C’ showing up as being inverted from the genuine part.

Next is a pass through the HP4145B curve tracer, which confirms the fake BC547C findings, including the abysmal hFE. For the PN2222A the hFE is within spec according to the curve tracer, defying the component tester’s failing grade.

What these results make clear is that these cheap component testers are not a realistic ‘fake’ tester. It also shows that some of the fake transistors you find on $auction_site are clearly fake, while others are much harder to pin down. The PN2222A and 2N3904 used here almost pass the sniff test, but have that distinct off-genuine feeling, while the fake BC547C didn’t even bother to get its pinout right.

As always, caveat emptor. These cheapo transistors can be a nice source for some tinkering, just be aware of possibly wasting hours debugging an issue caused by an off-nominal parameter in a fake part.