3D Printing Antennas With Dielectric Resin

February 21, 2023 by Al Williams 14 Comments

[Machining and Microwaves] has long wanted to use a 3D printer to print RF components for antennas and microwave lenses. He heard that Rogers — the company known for making PCB substrates, among other things — had a dielectric resin available and asked them if he could try some. They agreed, with some stipulations, including that he had to visit their facility and show his designs in a video. Because of that, the video seems a little bit like a commercial, but we think he is genuinely excited about the possibility of the resin.

Since he was in their facility, he was able to interview several of the people behind the resin, and they had some interesting observations about keeping resin consistent during printing and how the moonbounce feed he wanted to print would work.

Some of the exotic RF test equipment was interesting to see, too. The microwave lenses look like some kind of modern art. According to the Roger’s website:

Radix Printable Dielectric materials are a ceramic-filled, UV-curable polymer designed for use with photopolymer 3D-printing processes like sterolithography (SLA) and digital light processing (DLP) printing. These materials and printing processes enable the use of high-resolution, scalable 3D-printing for complex RF dielectric components such as gradient index (GRIN) lenses or three-dimensional circuits. The 2.8Dk printable dielectric is designed to have low loss characteristics through millimeter wave (mmWave) frequencies and low moisture absorption for end-use applications.

It isn’t clear to us that you could use this resin in your own printers, but they did look pretty similar to what we have hanging around except, perhaps, for the continuous circulation of the resin pool. We figured the resin wasn’t inexpensive. In fact, we found a liter online for $1,863. We don’t know if that’s the suggested retail price or not, but we also suppose if you need this material, you won’t be that surprised at the cost.

If you don’t need microwave frequencies, you might be able to get by with some easier techniques. Or, you can even do something slightly more difficult but probably a lot cheaper.

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Digital Library Of Amateur Radio And Communications Is A Treasure Trove

February 20, 2023 by Al Williams 24 Comments

Having a big bookshelf of ham radio books and magazines used to be a point of bragging right for hams. These days, you are more likely to just browse the internet for information. But you can still have, virtually, that big shelf of old ham books, thanks to the DLARC — the digital library of Amateur Radio and Communications.

A grant from a private foundation has enable the Internet Archive to scan and index a trove of ham radio publications, including the old Callbooks, 73 Magazine, several ham radio group’s newsletters from around the globe, Radio Craft, and manuals from Icom, Kenwood, Yaesu, and others.

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The USAF (Almost) Declares War On Illinois Radio Amateurs

February 18, 2023 by Jenny List 132 Comments

Every week the Hackaday editors gather online to discuss the tech stories of the moment, and among the topics this week was the balloons shot down over North America that are thought to be Chinese spying devices. Among the banter came the amusing thought that enterprising trolls on the Pacific rim could launch balloons to keep the fearless defenders of American skies firing off missiles into the beyond.

But humor may have overshadowed by events, because it seems one of the craft they shot down was just that. It wasn’t a troll though, the evidence points to an amateur radio pico balloon — a helium-filled Mylar party balloon with a tiny solar-powered WSPR transmitter as its payload.

The balloon thought to have been shot down was launched by the Northern Illinois Bottlecap Balloon Brigade, a group of radio amateurs who launch small helium-filled Mylar balloons carrying the barest minimum for a solar-powered WSPR beacon. Its callsign was K9YO, and having circumnavigated the globe seven times since its launch on the 10th of October it was last seen off Alaska on February 11th. Its projected course and timing tallies with the craft reported shot down by the US Air Force, so it seems the military used hundreds of thousands of dollars-worth of high-tech weaponry to shoot down a few tens of dollars worth of hobby electronics they could have readily tracked online. We love the smell of napalm in the morning!

Their website has a host of technical information on the balloons and the beacons, providing a fascinating insight into this facet of amateur radio that is well worth a read in itself. The full technical details of the USAF missile system used to shoot them down, sadly remains classified.

JFET Stands In For Triode In This Infinite Impedance Detector

February 10, 2023 by Dan Maloney 6 Comments

An “Infinite Impedance Detector” might sound a little like something that [Zaphod Beeblebrox] would use to zip around the galaxy. It’s not, of course, but it is an interesting and useful demodulator for AM radio signals, as [Sebastian Westerhold] over at Baltic Labs explains in the brief but well-done video below.

If you’ve ever browsed through schematics of old vacuum tube radios, [Sebastian]’s JFET-based detector circuit might look strangely familiar. That’s because this demodulator is about as close to a direct translation between a vacuum tube circuit and a silicon circuit as possible. In fact, [Sebastian] even used literature from the triode version of this detector to figure out the values for some of the components. The only active component is a BF256B JFET; the rest are a small handful of resistors and caps. Construction is in the ever-popular ugly style.

The test setup is simple — a function generator set to 455 kHz and modulated with a 1,000 Hz sine wave. The detector demodulates the audio signal very cleanly, judging by the oscilloscope traces. Just for fun, [Sebastian] also tried a 10.7 MHz carrier with a 1,500 Hz audio modulation, and that worked fine too. He also tried a variation on the circuit with an IF transformer on the input. That circuit works just about the same as the transformerless version, although it does provide a little gain.

Earth-shattering stuff? Probably not. But it does show the fun you can have with a scrap of PCB and a few components, and seems like it could easily be the kind of project that would take you down the RF rabbit hole. Thanks to [Sebastian] for sharing this one with us.

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SDR Scanner Listens To Everything

February 6, 2023 by Al Williams 39 Comments

In the old days, scanners would listen to a bunch of channels in a round-robin fashion. If a signal breaks the squelch, the scanner stops and scanning continues scanning after a few seconds of inactivity. But with modern SDRs, you don’t have to listen to one channel at a time. You can listen to all of them. [Tech Minds] shows RTL-SDR Scanner on Linux to record up to 20 MHz of the band simultaneously. It records all the channels in the band of interest. The actual project is on GitHub.

Once recorded, you can use a web interface to listen to the channels and see some statistics about them. [Tech Minds] tried recording aircraft traffic. It worked, but the program doesn’t know how to demodulate AM yet so if you want to record the entire shortwave band, aircraft, or other AM sources, you’ll have to wait a bit before this software is ready for your use case.

If you need to run the program under Windows like [Tech Minds] did, you can use VMWare Workstation Player to get a free copy of Linux on Windows. We wondered if WSL version two might work, too, but we don’t know. Once you have Linux running, Docker makes the installation straightforward. Since the interface is a web interface, you could probably run this on a small computer on the network and then access it at your leisure from another computer.

Of course, old-fashioned scanners were often used to listen to police and fire radios. Those have all gone trunked these days. This isn’t a new idea, but it did seem like a well-packaged solution.

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Retro Gadgets: The CB Cell Phone

January 30, 2023 by Al Williams 45 Comments

There was a time when one of the perks of having a ham radio in your car (or on your belt) was you could make phone calls using a “phone patch.” In the 1970s, calling someone from inside your parked car turned heads. Now, of course, it is an everyday occurrence thanks to cell phones. But in 1977, cell phones were nowhere to be found. Joseph Sugarman, the well-known founder of JS&A, saw a need and wanted to fill it. So he offered the “PocketCom CB” which was billed as the “world’s smallest citizens band transceiver.” You can see the full-page ad from 1977 below.

Remember that this is from an era when ICs that could operate at 30 MHz were not the norm, so you have to temper your expectations. The little unit was 5.5 in by 1.5 in and less than an inch thick. That’s actually not bad, but you had — optimistically — 100 mW of output power. They claimed the N cell batteries would last two weeks with average use, but we imagine a lot less as soon as you start transmitting. The weight was 5 oz, but we suspect that is without the batteries.

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Laptop connected via Ethernet to Raspberry Pi-based secure radio device with antenna

Secure LoRa Mesh Communication Network

January 25, 2023 by Dave Walker 20 Comments

The Internet has allowed us to communicate more easily than ever before, and thanks to modern cell-phone networks, we don’t even have to be tied down to a hard line anymore. But what if you want something a little more direct? Maybe you’re in an area with no cell-phone coverage, or you don’t want to use public networks for whatever reason. For those cases, you might be interested in this Secure Communication Network project by [Thomas].

By leveraging the plug-and-play qualities of the Raspberry Pi 4 and the Adafruit LoRa Radio Bonnet, [Thomas] has been able to focus on the software side of this system that really turns these parts into something useful.

Window showing secure text communications — Messages are tagged as “authenticated” when a shared hashing code is included in the message

Rather than a simple point-to-point radio link, a mesh network is built up of any transceivers in range, extending the maximum distance a message can be sent, and building in resilience in case a node goes down. Each node is connected to a PC via Ethernet, and messages are distributed via a “controlled flooding” algorithm that aims to reduce unnecessary network congestion from the blind re-transmission of messages that have already been received.

Security is handled via RSA encryption with 256-byte public/private keys and additional SHA256 hashes for authentication.

The packet-size available through the LoRa device is limited to 256 bytes, of which 80 bytes are reserved for headers. To make matters worse, the remaining 176 bytes must contain encrypted data, which is almost always more lengthy than the raw message it represents. Because of this, longer messages are fragmented by the software, with the fragments sent out individually and re-assembled at the receiving end.

If you’re in need of a decentralized secure radio communications system, then there’s a lot to like about the project that [Thomas] has documented on his Hackaday.io page. He even includes an STL file for a 3D printed case. If you need to send more than text, then this Voice-over-LoRa Mesh Network project may be more your style.