Testing 8 Solder Flux Pastes After Flux Killed A GeForce2 GTS

Riesba NC-559-ASM flux being applied. (Credit: Bits und Bolts, YouTube)
Riesba NC-559-ASM flux being applied. (Credit: Bits und Bolts, YouTube)

Flux is one of those things that you cannot really use too much of during soldering, as it is essential for cleaning the surface and keeping oxygen out, but as [Bits und Bolts] recently found, not all flux is made the same. After ordering the same fake Amtech flux from the same AliExpress store, he found that the latest batch didn’t work quite the same, resulting in a Geforce 2 GTS chip getting cooked while trying to reball the chip with uncooperative flux.

Although it’s easy to put this down to a ‘skill issue’, the subsequent test of eight different flux pastes ordered from both AliExpress and Amazon, including — presumably genuine — Mechanic flux pastes with reballing a section of a BGA chip, showed quite different flux characteristics, as you can see in the video below. Although all of these are fairly tacky flux pastes, with some, the solder balls snapped easily into place and gained a nice sheen afterwards, while others formed bridges and left a pockmarked surface that’s indicative of oxygen getting past the flux barrier.

Not all flux pastes are made the same, which also translates into how easy the flux remnants are to clean up. So-called ‘no clean’ flux pastes are popular, which take little more than some IPA to do the cleaning, rather than specialized PCB cleaners as with the used Mechanic flux. Although the results of these findings are up for debate, it can probably be said that ordering clearly faked brand flux paste is a terrible idea. While the top runner brand Riesba probably doesn’t ring any bells, it might be just a Chinese brand name that doesn’t have a Western presence.

As always, caveat emptor, and be sure to read those product datasheets. If your flux product doesn’t come with a datasheet, that would be your first major red flag. Why do we need flux? Find out.

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Chip Swap Fixes A Dead Amiga 600

The Amiga 600 was in its day the machine nobody really wanted — a final attempt to flog the almost original spec 68000 platform from 1985, in 1992. Sure it had a PCMCIA slot nobody used, and an IDE interface for a laptop hard drive, but it served only to really annoy anyone who’d bought one when a few months later the higher-spec 1200 appeared. It’s had a rehabilitation in recent years though as a retrocomputer, and [LinuxJedi] has a 600 motherboard in need of some attention.

As expected for a machine of its age it can use replacement electrolytic capacitors, and its reset capacitor had bitten the dust. But there’s more to that with one of these machines, as capacitor leakage can damage the filter circuitry surrounding its video encoder chip. Since both video and audio flow through this circuit, there was no composite video to be seen.

The hack comes in removing the original chip rather than attempt the difficult task of replacing the filter, and replacing it with a different Sony chip in the same series. It’s nicely done with a connector in the original footprint, and a small daughterboard. The A600 lives again, but this time it won’t be a disappointment to anyone.

If you want to wallow in some Amiga history as well as read a rant about what went wrong, we have you covered.

Fixing A Milltronics ML15 CNC Lathe Despite The Manufacturer’s Best Efforts

When you’re like [Wes] from Watch Wes Work fame, you don’t have a CNC machine hoarding issue, you just have a healthy interest in going down CNC machine repair rabbit holes. Such too was the case with a recently acquired 2001 Milltronics ML15 lathe, that at first glance appeared to be in pristine condition. Yet despite – or because of – living a cushy life at a college’s workshop, it had a number of serious issues, with a busted Z-axis drive board being the first to be tackled.

The Glentek servo board that caused so much grief. (Credit: Watch Wes Work, YouTube)
The Glentek servo board that caused so much grief. (Credit: Watch Wes Work, YouTube)

The identical servo control board next to it worked fine, so it had to be an issue on the board itself.  A quick test showed that the H-bridge IGBTs had suffered the typical fate that IGBTs suffer, violently taking out another IC along with them. Enjoyably, this board by one Glentek Inc. did the rebranding thing of components like said IGBTs, which made tracking down suitable replacements an utter pain that was eased only by the desperate communications on forums which provided some clues. Of course, desoldering and testing one of the good IGBTs on the second board showed the exact type of IGBT to get.

After replacing said IGBTs, as well as an optocoupler and other bits and pieces, the servo board was good as new. Next, the CNC lathe also had a busted optical encoder, an unusable tool post and a number of other smaller and larger issues that required addressing. Along the way the term ‘pin-to-pin compatible’ for a replacement driver IC was also found to mean that you still have to read the full datasheet.

Of the whole ordeal, the Glentek servo board definitely caused the most trouble, with the manufacturer providing incomplete schematics, rebranding parts to make generic replacements very hard to find and overall just going for a design that’s interesting but hard to diagnose and fix. To help out anyone else who got cursed with a Glentek servo board like this, [Wes] has made the board files and related info available in a GitHub repository.

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Using The Pyroelectric Effect To Identify Broken MLCC Capacitors

Vintage computer hardware can fail in a variety of fascinating ways, with [Bits und Bolts] dealing with an interesting failure mode, in the form of degraded MLCC capacitors on Voodoo 2 graphics cards. These little marvels of miniaturized surface-mount technology enable the placement of ceramic capacitors with very little space required, but as they degrade over time or due to physical damage, they can cause big issues in a circuit.

In the case of the two Voodoo 2 GPUs that [Bits und Bolts] was trying to fix, the clue that something was wrong was graphical glitches, which seemed to be related to something dragging down the 5V rail. Using the standard ‘inject voltage and see what gets hot’ method, he discovered a couple of dead MLCCs and replaced them. But something was still dragging the rail down. Unfortunately, whatever it was wasn’t enough to heat up the part in question, and no sane person wants to desolder hundreds or even thousands of MLCCs on a PCB and see whether it makes a difference.

Ultimately, the pyroelectric effect was used to hunt down the culprit, saving countless hours of work. This is a property of certain naturally electrically polarized crystals, in which the material generates a voltage when heated or cooled. Materials like that used in MLCCs, for example.

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Recreating The Destroyed Case Of LGR’s Rare 1980s Laptop

A while back [Clint Basinger] of Lazy Game Reviews fame purchased a rare 1980s Halikan laptop. When he received the parcel, at first glance, everything seemed in order. Upon opening the original laptop bag, however, it was found that the combination of the heavy power supply in a side pocket and the brittle plastic of the laptop’s case had turned the latter into sad fragments of regret. At the time [Clint] wasn’t sure what he’d do, but fortunately [polymatt] stepped in with the joyful news: we can rebuild it; we have the technology.

Obviously, the sad plastic fragments of the original case weren’t going together again in any meaningful way, nor would this have been helpful, but the pieces, along with photos of an intact laptop, helped with the modelling of a digital model of the case. One model and one 3D printer is all you need. For this case, the print used ABS, with gaps between the segmented prints filled with an ABS slurry, as the case was too large to be printed without jumping through some hoops.

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Toasty Subwoofer Limps Back To Life

[JohnAudioTech] noticed there was no bass on the TV at his parents’ house. That led to the discovery of a blown fuse and a corresponding repair. When he opened it up, he could smell that something had gone on in the amplifier. You can follow the repair in the video below.

His first theory was that some glue became conductive and shorted the power rails. We were skeptical, to be honest. When he fed power to it through a current limiter, he could hear a sizzling noise and even see a little glowing from the hot component.

Disassembly ensued. Removing the suspect components showed some seriously burned components and some charring under a switching transistor. The capacitors looked much worse for wear, and the PCB needed some wires to jumper burned conductors.

At the end, there was thumping, so it seems the surgery was a success. However, testing blew a fuse again, which made us nervous. Still, seems to work if you don’t drive it too hard.

We always enjoy watching a teardown, and if there’s a repair too, that’s even better.

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Apple’s Continuing Failing Repair Score With The AirPods Pro 3

It takes quite a bit of effort to get a 0 out of 10 repairability score from iFixit, but in-ears like Apple’s AirPods are well on course for a clean streak there, with the AirPod Pro 3 making an abysmal showing in their vitriolic teardown video alongside their summary article. The conclusion is that while they are really well-engineered devices with a good feature set, the moment the battery wears out it is effectively e-waste. The inability to open them without causing at least some level of cosmetic damage is bad, and that’s before trying to glue the device back together. Never mind effecting any repairs beyond this.

Worse is that this glued-together nightmare continues with the charging case. Although you’d expect to be able to disassemble this case for a battery swap, it too is glued shut to the point where a non-destructive entry is basically impossible. As iFixit rightfully points out, there are plenty of examples of how to do it better, like the Fairbuds in-ears. We have seen other in-ears in the past that can have some maintenance performed without having to resort to violence, which makes Apple’s decisions here seem to be on purpose.

Although in the comments to the video there seem to be plenty of happy AirPod users for whom the expected 2-3 year lifespan is no objection, it’s clear that the AirPods are still getting zero love from the iFixit folk.

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