[Leo] Repairs A MIDI Sequencer

January 23, 2019 by Al Williams 7 Comments

We all have that friend who brings us their sad busted electronics. In [Leo’s] case, he had a MIDI sequencer from a musician friend. It had a dead display and the manufacturer advised that a driver IC was probably bad, even sending a replacement surface mount part.

[Leo] wasn’t convinced though. He knew that people were always pushing on the switches that were mounted on the board and he speculated that it might just be a bad solder joint. As you can see in the video below, that didn’t prove out.

The next step was to fire up a hot air gun. Instead of removing the chip, he wanted to reflow the solder anyway. He was a little worried about melting the 7-segment LEDs so he built a little foil shield to protect it. That didn’t get things working, either.

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Vintage Audio Gear Gets A Display Upgrade

January 13, 2019 by Dan Maloney 4 Comments

The lengths the retrocomputing devotee must go to in order to breathe new life into old gear can border on the heroic. Tracing down long-discontinued parts, buying multiple copies of the same unit to act as organ donors for the one good machine, and when all else fails, improvising with current productions parts to get that vintage look and feel.

This LCD display backlighting fix for a vintage audio sampler falls into that last category, which was pulled off by [Inkoo Vintage Computer]. The unit in question is an Akai S1100 sampler, a classic from the late 1980s that had already been modified to replace the original floppy drive with a USB reader when the backlight on the LCD began to give out. Replacements for the original electroluminescent backlight are available, but [Inkoo] opted for a cheaper way out. An iPhone 6s 6 Plus backlight was an inexpensive option, if it could be made to fit. Luckily, [Inkoo] was able to trim the diffuser without causing any electrical issues. A boost converter was needed to run the backlight from the sampler’s 5 V DC rail, and interfacing the backlight’s flexible circuitry to the 80s-era copper wiring was a bit fussy, but the results were great. The sampler’s LCD is legible again, and looks just like it might have in the studio back when [Depeche Mode] and [Duran Duran] were using it to crank out hits.

As much as we like this repair, it doesn’t imply that EL is a dead technology. Far from it – [Ben Krasnow] is using it to create unique displays, and EL wire makes for some dazzling wearables. It doesn’t last forever, but while it does, it’s pretty neat stuff.

Vintage IBM 1403 Printer Problem Evades An Easy Fix

December 20, 2018 by Donald Papp 15 Comments

The Computer History Museum in Mountain View has two operational IBM 1401 mainframes, which use IBM 1403 high-speed printers. They aren’t some decades-old notion of “high speed” that barely looks sluggish today, either. These monsters slam out ten lines per second thanks to a rotating chain of type slugs and an array of electromagnetic hammers. Every 11.1 microseconds, a character in the chain would be lined up with a hammer, and if the control circuitry identified it as a character that needed to be printed, the hammer behind the paper would drive the paper into the print ribbon and the slug, putting an imprint of the character onto the paper. When one of these printers failed with a sync error, it kicked off some serious troubleshooting to diagnose the problem.

The IBM 1403’s type chain has a repeating set of characters that spins around at high speed. Unlike a typewriter or label maker, the hammers are not inside this unit. The hammers are on the outside, and work by pressing the paper onto the type slugs as the required characters line up.

Investigation of the problem ultimately led to an intermittent connection in a driver card due to a broken PCB trace, but by then some fuses had been blown as well. In the end the printer was brought back online, but possibly with a slightly damaged coil on one of the hammers.

[Ken]’s writeup on the repair process is highly detailed and walks through the kind of troubleshooting and repairs involved when solving problems with vintage electronics. Electrical fundamentals might be the same, but a deep understanding of not only the architecture but also the failure modes of vintage hardware is needed in order to troubleshoot effectively.

If IBM 1401 mainframes and fixing 1403 printers sounds familiar, it’s because a printer fix has been done before. That was due to a different problem, but still a challenging task to narrow down and fix.

The Guts Of Switched Mode Power Supplies, Brought To You By Oscilloscope Repair

December 8, 2018 by Brian Benchoff 22 Comments

The Tektronix 2000 series of oscilloscopes are a mainstay for any electronics lab. They work, they’re relatively cheap, they’re good, and they’re available in just about any surplus electronics store. [Mr.RC-Cam] has been hoarding one of these for twenty years, and like any classic piece of equipment, it needs a little refurbishment every now and again. Now, it’s time. Here’s how you repair one of the best values in analog oscilloscopes.

This repair adventure began when the scope died. There were no lights, no screen trace, and a brief hiss sound when it was powered on. (Ten points if you can guess what that hiss sound was!) Armed with a schematic, [Mr.RC-Cam] dove in and pulled the power supply, being careful to discharge the CRT beforehand.

There were no bulging capacitors, no obviously overheated components, and just a little bit of dust. The only solution was to look at the parts with a meter one at a time. Removing the big caps provided access to a row of diodes, which revealed the culprit: a single shorted diode. This part was ordered, and a few other housekeeping tasks were taken care of. The lithium battery on the processor board responsible for storing the calibration constants was replaced, and the new, smaller, caps got lovely 3D printed mounting flange adapters. Now, this old ‘scope works, and we’ve got a lovely story to tell around the electronic campfire.

1,000 Watt Power Supply Tear Down And Repair

November 30, 2018 by Al Williams 7 Comments

[TheSignalPath] wanted to repair a broken Instek PSW80-40.5 because it has a lot of output for a programmable power supply — 1,080 watts, to be exact. This isn’t a cheap supply — it looks like it costs about $2,200 new. The unit wasn’t working and when he took it apart, he found a nasty surprise. There is a base PCB and three identical power supply modules, and virtually no access without disconnecting the boards. He continued the teardown, and you can see the results in the video below.

Each of the power supply modules are two separate PCBs and the design has to account for the high currents required. The power supply is a switching design with some filtering on the motherboard. One of the boards of the power supply module rectifies the incoming line voltage to a high DC voltage (about 400 volts). The second board then does DC to DC conversion to the desired output.

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Fixing A Crazy Expensive Spectrum Analyser, With Solder

November 8, 2018 by Al Williams 3 Comments

It used to be a spectrum analyzer was an exotic piece of gear. However, these days it is pretty common for a scope to have some ability to do the job — that is, plot amplitude versus frequency. However, a dedicated commercial product will usually have a lot more bandwidth and other features. [Signal Path] picked up an Anrtitsu 7.1 GHz portable spectrum analyzer. An expensive bit of kit — anywhere from around $4,000 to $8,000 on eBay — if it is working, but this one was not. It needed power, but it was also missing the internal flash card that the device uses to boot.

Being portable, there’s a lot of digital and RF electronics crammed into a very small space. The initial tear down didn’t look very interesting because it was mostly an RF shield. However, many tiny screws later, you can finally see the actual electronics.

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Teardown And Repair Of A Police Recorder

November 2, 2018 by Al Williams 9 Comments

You should probably hope you haven’t seen [Techmoan’s] cassette recorder before. That’s because it is a Neal interview recorder that was mainly used by police to tape interrogations. This one was apparently used by the Royal Navy and was sold for parts. Turns out, the repair was simple, but the teardown and the analysis of the machine — you can see it in the video below — is pretty interesting if you’ve never seen one of these before.

The unit looks like a heavy-duty piece of industrial electronics from the 1980s. Unlike a commercial tape deck, this one is made to do one thing: record. You can’t even rewind a tape in it. Also unlike a consumer recorder, the Neal has a few special features aimed at making sure you didn’t miss some important confession on tape. First, it beeps if there’s no microphone plugged in. When [Techmoan] showed the recording head, we noticed it looked like it was split in half. Towards the end of the video, we found out why. In addition, the unit records two tracks: one audio track and another with a voice reading the elapsed time every 10 seconds — pretty high tech for its day.

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