Hackaday Prize Entry: A Low-Cost Robot Arm

Robot arms are cool, and to judge from the SCARA arms and old Heathkit robots tucked away in a cupboard of every computer science department in every university in the world, they’re still remarkably educational. You can learn a lot about control systems with a robot arm, or you could build a clone of the old Radio Shack Armatron; either way, you’re doing something very cool. Right now, there aren’t many educational robot arms available, and the ones you can get are tiny. For [Jonathan]’s Hackaday Prize project, he’s building a low-cost robot arm with a one meter reach.

There’s a reason you won’t find many large, low-cost robot arms: the square cube law. An ant can carry many times its own body weight, but if you scaled that ant up to the size of a human, its legs couldn’t support itself. Likewise, a small, handheld robot arm will work perfectly well with hobby servos, but scaling this up requires big heavy stepper motors.

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Robot Cheerleader Just Needs A Hand To Learn Basic Tricks

This robot may have the fastest hand we’ve ever seen. It’s only a hand at the moment, but it’s certainly good with it.

The hand comes from a research project out of the University of Washington. The researchers didn’t just want to program the robot to do tricks, they wanted it to learn. Some tasks are just by nature too complex and tedious to program all the details for. Look at all those tendon activators. You want to program that?

The current focus of the robot is twirling a stick. While they’re probably a ways away from a robot cheerleading squad or robot drum major, the task itself is extremely difficult. This can be proven by just how many YouTube videos there are on the art of pencil twirling.

While the video didn’t show the robot dramatically twirling the stick at high speed, it did show the robot rotating it a little bit without dropping it. And this is a behavior that it has learned. For anyone who has ever had a run-in with robotics, or the art of convincing a robot not to discard all the data it collects in order to not run directly into a wall, this is a pretty big achievement. Video after the break.

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Robo Face Speaks

If you are doing a senior design project in engineering school, it takes some guts to make a robotic duplicate of the school’s president. He or she might be flattered, or completely offended. Us? We laughed out loud. Check out the video below. Spoiler: the nose/moustache wiggle at the end kills us every time.

The project uses a variety of parts including a plastic mask, an Erector set, and the obligatory Arduino with an MP3 shield. There are many articulated parts including eyes, nose, mouth, and wiggly moustache. The face uses RC servos, although [gtoombs] says he’d use stepper motors next time for smoother motion.

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VR Telepresence Tank From Raspberry Pi, Google Cardboard, And Xbox Controller

It’s great to see different kinds of hardware and software tossed into a project together, allowing someone to mix things that don’t normally go together into something new. [Freddy Kilo] did just that with a project he calls his VR Robot Tank. It’s a telepresence device that uses a wireless Xbox controller to drive a tracked platform, which is itself headed by a Raspberry Pi.

The Pi has two cameras on a pan-tilt mount, and those cameras are both aimed and viewed via a Google Cardboard-like setup. A healthy dose of free software glues it together, allowing things like video streaming (with U4VL) and steering via the wireless controller (with xboxdrv). A bit of fiddling was required for some parts – viewing the stereoscopic cameras for example is done by opening and positioning two video windows just right so as to see them through the headset lenses. It doesn’t warp the image to account for the lens distortion in the headset, and the wireless range might be limited, but the end result seems to work well enough.

The tank is driven with the wireless controller while a mobile phone mounted in a headset lets the user see through the cameras; motion sensing in the phone moves those cameras whenever you move your head to look around. Remote Control hobbyists will recognize the project as doing essentially the same job as FPV setups for model aircraft (for example, Drone Racing or even Snow Sleds) but this project uses a completely different hardware and software toolchain. It demonstrates the benefits of having access to open tools to use as virtual “duct tape”, letting people stick different things together to test a concept. It proves almost anything can be made to work if you have a willingness to fiddle!

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Open Robots With Open Roberta

Kids, and Hackaday editors, love robots! The Open Roberta project (OR) takes advantage of this to teach kids about programming. And while the main focus is building a robot programming language that works for teaching grade-school and high-school kids, it’s also a part of a large open source robotics ecosystem that brings a lot more to the table than you might think. We talked with some folks at Google, one of the projects’ sponsors, about where the project is and where it’s going.

csm_Roberta_9e1215fc57Building a robot can be very simple — assembling pre-configured parts or building something small, quick, and cute — or it can be an endeavour that takes years of sweat and tears. Either way, the skills involved in building the ‘bot aren’t necessarily the same as those it takes to program the firmware that drives it, and then eventually the higher-level software that makes it functional and easy to drive.

OR, as an educational project, makes it very, very easy for kids to start off programming robots, but it’s expandable as the user gets more experienced. And since everything is open source, it’s part of a whole ecosystem that makes it even more valuable. We think it’s worth a look (along with something significantly more complex like ROS) if you’re playing around with robotics.

System Architecture

openRoberta.dotOpen Roberta is the user-facing middleware in a chain of software and firmware bits that make a robot work in a classroom environment. For the students, everything runs inside a browser. OR provides a webserver, robot programming interface and language, and then converts the output of the students’ programs to something that can be used with the robots’ firmware. The robots that are used in classrooms are mostly based on the Lego Mindstorms EV3 platform because it’s easy to put something together in short order. (But if you don’t have an EV3, don’t despair and read on!)

The emphasis is on ease of entry for the students and the teachers supervising the class. Everything runs in a browser, so there’s nothing to install on the client side. The students connect to a server that directs the robots, communicating with the robots’ own operating system, and uploading the students’ programs.

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Eddie The Balance Bot

Eddie is a surprisingly capable tiny balancing robot based around the Intel Edison from which it takes its name.

Eddie’s frame is 3D printed and comes in camera and top hat editions. The camera edition provides space for a webcam to be mounted, since the Edison has enough go power to do basic vision. The top hat edition just lets you 3D print a tiny top hat for the robot.

The electronics are based around the Edison board and Sparkfun’s set of, “Blocks” designed for it. This project needs the battery block, the H-Bridge block, the GPIO block, and the USB block along with a 9DOF block for balancing. It’s, somewhat unfortunately, not a cheap robot. The motors are Pololu all-metal gearmotors with hall-effect sensors acting as encoders.

We’re really impressed with [diabetemonster]’s design and documentation on the robot. Full source code is provided along with a very nice build guide to get the platform going fast.

There are a few videos of it in action, available after the break. They show it handling situation such as a load being placed on the robot and slopes as well as bonus features like dancing and remote control.

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Glue Your Sumo Robot To The Mat With Custom Sticky Tires

Mini Sumo seems like one of those hobbies that starts out innocently enough, and ends up with a special room in the house dedicated to it. One day you’re excitedly opening up your first Basic Stamp kit, and the next you’re milling out mini molds on a mini lathe to make mini extra sticky tires.

[Dave] started out trying to find a part from the local big box store that was just a little bigger than the wheel he wanted to rubberize. He set the wheel inside a plumbing cap and poured the urethane in. It worked, but it required a lot of time with a sharp knife to carve away the excess rubber.

In the meantime he acquired a Sherline Mini Mill and Lathe. With the new tools available to him, he made a new mold out of a bit of purple UHMW and some acrylic. This one produced much nicer results. Using a syringe he squeezed resin into the mold through a hole in the acrylic. Much less cleanup was needed.

He later applied these methods to smaller, wider wheels as his mini sumo addiction took a stronger hold on his life.