Art of 3D printer in the middle of printing a Hackaday Jolly Wrencher logo

3D Printering: Why Is My PLA So Brittle?

Over the years poly(lactic acid) (PLA) – also known as polylactide – has become a popular thermoplastic for a variety of reasons. One of these reasons is that it’s easily produced from a renewable resource, i.e. lactic acid, with the resulting polymer even being compostable if you assume that your compost pile hits a steady 65°C or more, well above the polymer’s glass transition temperature (Tg).

That said, PLA by itself is a pretty crummy material, being exceedingly brittle and inferior to common alternatives like PET(G) in many metrics. Over the decades much research has gone into figuring out this material, its amorphous and crystalline states, as well as how to use plasticizers, copolymers, mechanical manipulation and PLLA/PDLA blends to produce more useful variants of PLA.

Today’s spools of thermoplastic filament that gets marketed as ‘PLA’ are the result of such engineering, though with plenty of remaining issues, as anyone who has struggled through a spool of brittle PLA filament can attest to. Although you can find plenty of tips online about how you should ‘just’ toss said spool into an filament dryer, oven or similar to bake it – with accusing fingers pointed at moisture intrusion, hydrolysis and kin – it helps to understand the fundamentals of how PLA works, and how it degrades.

Continue reading “3D Printering: Why Is My PLA So Brittle?”

Using Acoustic Resonators As Thrusters For Small Robots

There are quite a few rather unconventional methods of propulsion, but perhaps one of the more curious approaches involved Helmholtz resonance, as demonstrated by [Junsun Hwang] et al. with a paper in Science Advances and associated summary article by EPFL’s School of Engineering.

Although probably better known from something like musical instruments, Helmholtz resonance can be used for more than creating or deadening noise. If stimulated with an external acoustic source that matches the chamber’s resonance frequency the result is a jet of air at the neck of the chamber. This acoustic actuation can thus be used for a number of applications.

In the paper a number of such applications are demonstrated, including a boat with three of these chambers for propulsion and steering, as well as a microflier (see above image) that when placed above an ultrasonic phased area will hover due to the production of this jet of air.

This microflier concept was then adapted with angled resonator chambers so that they could drive a propeller. Naturally, the produced thrust is only a fraction of a Newton so it’s essential to make these structures as light as possible, in the order of micrograms. These microfliers were created using high-resolution 3D printing, with a few iterations attempted to determine the optimal configuration.

In the case of the boat the ultrasonic transducers were directly placed on the bottom of the resonance chamber, but in the case of the microfliers the weight limitations necessitate these transducers to be external. Even if not the most practical kind of flying robot, as a demonstrator of this application of Helmholtz resonance for acoustic propulsion it’s pretty cool.

Using Starlink’s Satellites To Study Earth’s Upper Atmosphere

Aside from global access to cat videos, the presence of thousands of Starlink broadband internet access satellites in LEO has a very pleasant side effect for atmospheric researchers. Starlink publicly publishes near-real-time ephemeris data on its individual satellites. From this data you can deduce many details about the atmosphere at that altitude, including its density at specific altitudes at specific times, information which otherwise would be very hard to gather. Recently, this allowed [Mamoru Yamamoto] to determine the density of the thermosphere using tomography.

In a similar 2025 paper by [Zhuoliang Ou] et al. as published in Remote Sensing, this same data source was used to investigate details of the thermosphere. With Starlink publishing this data since 2021, this provides an invaluable dataset for studying this outermost part of the atmosphere.

Continue reading “Using Starlink’s Satellites To Study Earth’s Upper Atmosphere”

Removing Microplastics From Soil With Tumbling Magnetic Flakes

While in aquatic environments microplastics can be filtered out relatively easily, in soil it’s much harder to get to these microscopic particles. While you can certainly strip mine an entire area to process its soil, a less invasive method would involve something like the magnetic flakes proposed and demonstrated by [Jeonghyo Kim] et al. in a recent article in npg asia materials.

The Ti3C2Tx flakes, referred to as MXene microparticles, were designed to attract target microplastics. These were then combined with ferromagnetic nickel nanoparticles to make structures that can be propelled through soil using an external magnetic field.

During tests under laboratory conditions the researchers managed to remove about 81% of polystyrene and 72% of PET particles this way from soil, with a correspondingly higher percentage in water. After having the flakes rummage about for a while through the target material, they are removed with a strong magnetic field, which should recover most of them.

Naturally, the question with any such system is how it’ll perform once exposed to real world conditions and its myriad of soil types and conditions.

Have Scientists Stuck The Landing On The Glueball Discovery?

Exciting discoveries in particle physics are one of those things that it can be easy to get blase about. Some people get caught up in the obvious excitement, while others yawn: “Oh, you found the Higgs Boson, just like Higgs predicted. Call me when you have something new.” Well, if you’re in category B, prepare to yawn while the rest of us break out champagne, because it looks like we’ve finally found the glueball. 

The glueball has got to be one of the oddest particles to fall out of the Standard Model. It’s not a fundamental particle, but its makeup contains no quarks– those itty bits that make up protons and neutrons– nor any leptons like electrons or muons. No, the glueball is a hadron made entirely of bosons: specifically, gluons, the force-carrying particles of the strong nuclear force. It’s also been called gluonium or a gluon-ball, but glueball is more fun.

Try and imagine a proton without any quarks. Remember that inside the proton there are three quarks, held together with force-carrying gluon particles. If you have zero quarks, but enough of those gluons tangled up in the right ways, and you get a tangible, if short lived particle. That’s the glueball, a neutral particle that will decay almost immediatly in to Pions. It works because gluons have ‘colour charge’– the strong nuclear force’s answer to electric charge.

It’s also one of those things that will probably never be seen in nature: odds are, even in the hottest collisions, you’re going to get a quark or two mixed up with your gluon soup. That’s okay; the gluonic state is what we’ve been looking for. As long as the particle is mostly gluons, and behaves as the Standard Model predicts it should, physicists are inclined to call it good enough. The latest candidate to hit “good enough” is X(2370), which fell out of a collision in the Beijing Electron–Positron Collider II (BEPC II), as detected by the Beijing Spectrometer III (BES III). The paper hit ArXiv at the end of July. It’s taken the collaboration this long to make sure of what they were looking at, as they sorted through the terabytes of data an instrument like this generates.

Is this likely to affect you in any way? No. It confirms what we already thought we knew about the universe, and the particle itself is too short-lived to ever exist outside of some very extreme– mostly man-made– environments. On the other hand, it’s an excuse to celebrate scientific discovery, and we’ll take any of those we can, just like when the Muon Magnetic Moment measured in at the expected value, or neutrinos transmuted elements in exactly the way the models said they would. Besides, if we’re really lucky this result will turn out not to be a glueball, but something new and interesting. Then even the most jaded nerds will have reason to celebrate.

Header image: The Bejing III Spectrometer, BESII.

The Physics Of Keeping Thermal Power Stations Cool

Recently thermal power stations have been in the news quite a bit, mostly in the context of them being throttled back or shut down due to the river water used to cool them either getting too warm or said river having dropped to a level where it can no longer provide cooling water. Obviously this is a problem, but it helps to understand how we got to this point and what can be done to fix it.

Thermal power stations – also called power plants – come in a wide variety of shapes and sizes, ranging from old-school coal- and gas-fueled power stations to modern nuclear power plants. Something like a concentrated solar power (CSP) station is also a thermal power station, as all of them have a heat source that’s used to generate electricity from, whether that’s a boiler, nuclear reactor core or a big vat of sodium heated up by the Sun via massive mirrors or oil-filled tubes in parabolic throughs.

Except for open-cycle gas turbines (OCGTs) – which are basically jet engines connected to a generator – this thermal energy is then used to generate steam that drives a steam turbine. Once most energy in the steam has been depleted, it has to be condensed back into e.g. water, so that it can be led back to the steam generator. How this condensing step is performed is the question here, with a number of methods available.

Continue reading “The Physics Of Keeping Thermal Power Stations Cool”

A lightning strike is shown striking the ground at close range (fewer than thirty feet away).

Triggering Lightning With A Rocket

Lightning, despite being a common and readily-detected phenomenon, is nevertheless difficult to study. One reason is the difficulty of predicting when and where lightning will strike; tall structures do attract more lightning strikes, but it’s hard to move them into a storm’s path. Instead, researchers often use small rockets carrying a fine wire to trigger strikes, an approach [Electron Impressions] recently replicated (more details).

The science of this is less than straightforward: even in calm weather, there’s a surprisingly strong atmospheric electric field, about 100 volts per meter off the ground. During a thunderstorm, though, this can build up to kilovolts per meter, and may reverse polarity. When an updraft carries supercooled water, ice crystals, and graupel (ice particles formed by supercooled water freezing on a snowflake) upwards, the heavier graupel falls relative to the other components. As it collides with ice crystals, it builds up a negative charge and the crystals accumulate a positive charge; across a storm, this leads to positive charge building up near the top of clouds and negative charge near the bottom. Lightning equalizes this imbalance. In the relatively few cloud-to-ground strikes, a dielectric breakdown begins from both sides of the stroke, with leaders rising from the ground and descending from the cloud. The wire trailed by a rocket creates an artificial leader, ideally triggering a controlled strike.

To consistently get a strike, the rocket needs to be launched under a strongly-negatively-charged region of the cloud. An electric field mill measures the local field strength; these are usually quite expensive, but [Electron Impressions] managed to build his own. The rocket itself was 3D printed and designed to fly well under stormy conditions. It carried a strand of thin copper wire wound onto a plastic spool meant to minimize friction and prevent broken wires. The rocket’s igniter was waterproofed for storm conditions and remotely triggered using a walkie-talkie for safety.

After many attempts, [Electron Impressions] finally managed to trigger a strike and video the results. The first stroke created a plasma channel, along which several more strokes followed. This indicated that the cloud had probably been negatively charged, which was in agreement with the field mill’s measurements. The wind blew the plasma channel slightly to the side, where it caused a second rocket to explode on the ground. Both ignition systems were destroyed, and the remains of the rocket were never found. Sadly, the strike doesn’t seem to have formed a fulgurite, but it did fracture the ground as water flash-boiled.

For a more reusable solution, some researchers have also experimented with using drones to trigger lightning. There’s good reason for more study; the theory of lightning formation still has some major open questions.