Making Photovoltaic Solar Cells With A Microwave

October 19, 2026 by Maya Posch 4 Comments

Although solar panels may seem like a kind of magic, they’re really quite simple devices, in their silicon form featuring nothing but the p-type silicon wafer and an n-type layer doped with e.g. phosphorus. Because of this simplicity it’s quite possible to make your own solar cells at home using only a few basic, off-the-shelf ingredients and a kiln, which in this recent video by [Dr. Semiconductor] uses a microwave kiln and thus justifies the video’s title.

Even the silicon wafer that you start with can be easily purchased online, though you have to be careful that it’s a bare wafer, without existing etchings on it. On this you need to get a phosphorus-rich layer, which is done by creating a delicious mixture of 1 mL of tetraethyl orthosilicate (TEOS), 0.3 mL of 85 wt% phosphoric acid, 5 mL of ethanol and 0.25 mL of distilled water. After low heat boiling this for 30 minutes, it is spincoated onto the cut square of silicon wafer using a spinning platform, like a PC fan.

Next, you shove the coated silicon into the kiln and put it into the microwave to bake at a fairly low power level for half an hour. In the video it took less than 50% power of the microwave to not melt the silicon, so remember that those microwave kilns get pretty hot.

With the delightful smells of freshly baked silicon now teasing your nostrils, you can then take out the doped silicon to sand or etch off the thin layer of glass that’s formed around the new PV cell. On the clear spots you can now put a gallium-indium contact on the p-type Si side and a wad of indium on the newly doped Si-P side, which are now your contacts for the PV cell.

The full recipe along with many of the issues discussed in the video can also be found on the blog article, though the video conclusion notes that many improvements are still possible. The created PV cell in the video reaches an efficiency of about 5%, but this could be improved through changes like the use of a clean-room, adding an anti-reflection coating and improving the contact with the cell.

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A Plasma Donut

October 18, 2026 by Al Williams 18 Comments

We know [The Action Lab] always has something hands-on. This time, the video shows a toroidal plasma demo and how it relates to nuclear fusion. Plasma has a high temperature, and if you use physical electrodes to excite the plasma, this high temperature tends to destroy the electrodes. But thanks to the relationship between electricity and magnetism, you can create plasma with an alternating magnetic field instead of physical electrodes.

The actual practical device is a 10 MHz source with a coil and a low-pressure globe full of xenon gas. It looks pretty cool. Of course, the little tabletop demo isn’t strong enough to drive a fusion reaction. But if you scale it up and make some modifications, including using hydrogen, you get a tokamak reactor.

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Busting The Myth That Plastics Are Chemically Inert In Water

October 17, 2026 by Maya Posch 4 Comments

One of the often made claims about plastics is that they are chemically inert under most conditions, such as when exposed to water. This long-held belief has also challenged the notion that micro- and nanoplastics (MNPs) are dangerous to organisms such as us human animals. A hitherto unknown mechanism between common plastics as investigated by [Naixin Qian] et al. and published in Nature serves to generate highly reactive hydroxyl radicals when exposed to water.

Hydroxyl radicals (HO^•) are the neutral form of the hydroxide ion (OH^–). It’s a free radical that tends to be extremely short-lived due to its reactivity, much like the singular oxygen molecule that is freed at the plastic-water interface. The energy provided for this reactivity comes from the electrostatic effect, itself highly correlated with many plastics, with the six types of microplastics used in the experiment showing varying levels of free radicals, particularly for the more hydrophobic types.

This high reactivity of free radicals is a well-known problem in cellular biology, with evolution having developed many tools over the years to deal with capturing these radicals as well as repair the (DNA) damage that they can cause. The effect of these microplastics and their generated free radicals was thus studied as well.

Of note here is that the electrostatic effect itself already serves to draw charged biomolecules to it, before the impact of free radicals is considered. By using mouse red blood cells and exposing them to polystyrene (PS) microplastics fatal damage was observed to the red blood cells.

This indicates that there are at least three possible ways in which MNPs can be harmful to organisms. It also provides another clue to how this may affect the ageing of plastics, among other implications.

Currently there is still ongoing debate on whether MNPs are truly harmful and just how prevalent they may be in e.g. our bodies. Reliably detecting them in e.g. biological tissues remains a challenge, which this new study may also be helpful with, since one of our biggest blind spots is that we lack solid knowledge of how MNPs may behave inside an organism.

Using Optical Waveguide Arrays To Make Sheets Sense Shapes

October 15, 2026 by Maya Posch 9 Comments

Determining the shape of an object which can change dynamically is a bit of a challenge, one that especially vexes those who are really into Virtual Reality. Sensing the orientation of various limbs and appendages usually requires external sensors like cameras, or limit the focus to specific details like just the hands and fingers of the player. A more comprehensive and potentially flexible approach might be possible using optical waveguides, as demonstrated by [Qifan Yu] et al. in a recent article in Advanced Intelligent Systems.

Waveguides are structures that guide electromagnetic waves, with optical waveguides such as used here targeting EM radiation in the optical band. This can even allow for the use of cheap and plentiful optical fiber, though here custom elastomeric waveguides are manufactured. These are laid out onto the sheet in a double-sided, overlapping zig-zag pattern, which allows for easy reconstruction of the shape of said sheet based on how the wave propagation through the waveguide changes.

By characterizing the behavior of the signals through the waveguide, its shape and thus that of the sheet can be reconstructed. This was then demonstrated to be accurate by wrapping the sheet around a volunteer’s arm, elbow and hand, detecting the flexing and movement of individual joints.

Although fairly bulky in the demonstrated configuration and with an unoptimized algorithm, it’s conceivably something that can be miniaturized to the point where it can be woven into regular fabric. This could make for sensor sheets that could track the configuration of everything from robots to human bodies for something like VR purposes.

Using Kirigami Techniques To Make Functional Designs

October 12, 2026 by Maya Posch 11 Comments

The variant of origami called kirigami (‘cut paper’ in Japanese) also starts off with a sheet of paper, but it allows for cutting the paper to increase the number of shapes that you can create. It is this technique that [Matthew Lim] used to create a number of three-dimensional designs that can convert between a flat configuration and some kind of functional object without any bolts, glue or similar. These include everything from a phone grip to a pretty sizeable side table.

The video starts with an interesting demonstration of how to fold an origami crane that has a smaller crane on its back. This is documented in a 1797 book on the many ways to fold a crane, with one of the first known instances where cuts are made in the single sheet of paper, which becomes the second, much smaller crane.

The same book extends that idea into making an origami grid that can fold into a grid of cranes after making a series of cuts. Later this form of origami got the name ‘kirigami’, with the video demonstrating how a few strategic cuts in an original flat shape can make it much more functional, based on scientific papers like this 2024 one by [Liu] et al. on cylindrical origami with tunable mechanical behavior.

For these functional mechanisms a laser cutter and FDM printer are used to prototype and test increasingly more advanced versions of the pop-up mechanism, before moving on to make full-sized furniture using plywood panels and 3D printed hinges. The coolest part about the resulting table is that it can be changed into different configurations, with the mechanism locking into its new position to make a relatively stable new shape.

Even if not immediately practical, these mechanisms provide interesting options for robotics and flat-pack furniture alike, as well as in applications like space exploration where every gram and cubic millimeter of space counts.

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Thorium Clocks Start Ticking With Lasers

October 11, 2026 by Al Williams 3 Comments

Atomic clocks are super accurate. But, unsurprisingly, some atomic clocks are better than others, depending on your definition of better. Researchers at Vienna University claim to have a superior thorium-based atomic clock. It isn’t necessarily more accurate than other atomic clocks, but it is self-regulating.

Apparently, prior atomic clocks need help to stay stable. But scientists have thought that thorium, with its very narrow gap between two states, would make an excellent clock with the help of a laser. However, the laser has to have precise properties that, at least in early experiments, were provided by another nuclear clock.

Obviously, you’d like to be able to use a laser to excite the source — a thorium crystal in this case — and then use the output of that to adjust the laser. That’s apparently what the team has done. If the laser drifts, the thorium nuclei absorb less light, and that adjusts the output frequency to compensate. If you can follow the physics, you can read the source paper in Nature.

Optical atomic clocks are the way to go for time standards, but this research has promise to provide even more accurate results in the future.

Unique Archeological Discovery Sheds Light On Neanderthal Wooden Tool Usage

October 10, 2026 by Maya Posch 7 Comments

The Abric Romaní site in Spain is rather unique in archeology for one simple reason: the caves in its limestone-rich cliff have seen humanoid occupation for thousands of years. A thick layer of calcium carbonate-based travertine deposit has, over time, covered and largely preserved tools and other implements, including those made of wood. Over many decades of archeological exploration, 597 wooden imprints have been uncovered, with a recent research article by [Palmira Saladié] et al. detailing these findings.

Wood is one of those archaeological artefacts that are very elusive due to their fragility, even though we know that wood has been used pretty much everywhere from the first day that a humanoid critter discovered that branches make great clubs and spears, and can also easily be shaped to make them even more useful.

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