Keeping Thermal Plants Cool Without Breaking The Cooling Water Budget

Steam generators in thermal (steam-cycle) power plants require a constant influx of cool water to maximize the transfer of thermal energy. How this water is cooled again in the condensor after much of the steam’s thermal energy has been spent in the steam turbines or heat exchangers is a very important consideration in the design and construction of these plants. The most obvious and straightforward system is direct “once-through” cooling, where the water is drawn straight from a nearby river or other body of water and released after passing through the condenser. This type of system is by far the cheapest, but is also impacted by both the seasons and environmental considerations.

Where cool surface water is less abundantly available, evaporative cooling in a recirculating system such as with spray ponds and cooling towers is a good alternative. Although slightly more costly, a big benefit of these is that they require far less water and have much more control over the intake water temperature, which can raise plant efficiency. Finally, dry cooling is essentially a closed-loop system, which is exceedingly useful in areas where water is scarce. This latter type of cooling is what allows thermal plants to operate even in desert regions.

As the global climate changes – with more extreme weather events – picking the right cooling solution is more important than ever, and has us looking at retrofitting existing thermal plants with more efficient solutions. If you were ever curious how power plants keep the cool side cool, read on!

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Improved Hydrogen Fuel Cells Are Groovy

According to [Charles Q. Choi], a new study indicates that grooves in the hydrogen fuel cells used to power vehicles can improve their performance by up to 50%. Fuel cells are like batteries because they use chemical reactions to create electricity. Where they are different is that a battery reacts a certain amount of material, and then it is done unless you recharge it somehow. A fuel cell will use as much fuel as you give it. That allows it to continue creating electricity until the fuel runs out.

Common hydrogen fuel cells use a proton exchange membrane — a polymer membrane that conducts protons to separate the fuel and the oxidizer. You can think of it as an electrolyte. Common fuel cells use an electrode design that hasn’t changed in decades. The new research has catalyst ridges separated by empty grooves. This enhances oxygen flow and proton transport.

Conventional electrodes use an ion-conducting polymer and a platinum catalyst. Adding more polymer improves proton transport but inhibits oxygen flow. The grooved design allows for dense polymer on the ridges but allows oxygen to flow in the grooves. In technical terms, the proton transport resistance goes down, and there is little change in the oxygen transport resistance.

The grooves are between one and two nanometers wide, so don’t pull out your CNC mill. The researchers admit they had the idea for this some time ago, but it has taken several years to figure out how to fabricate the special electrodes.

Creating A Joule-Thomson Cryocooler And A Little Bit Of History At Home

The fun part about crycoolers is that there are so many different and exciting ways to make stuff cold, based on a wide variety of physics. This is why after first exploring the Stirling/GM cycle and vapor-compression to create a cryocooler that he could liquefy nitrogen with, [Hyperspace Pirate] is exploring a Joule-Thomson cooler, which is also misspelled as ‘Joule-Thompson’ by those who don’t mind take some liberties with history. Either way, the advantage of the adiabatic Joule-Thomson effect is that it is significantly simpler than the other methods — having been invented in the 19th century and used for the earliest forms of refrigeration.

This is what peak Joule-Thomson prototype cooler performance looks like.
This is what peak Joule-Thomson prototype cooler performance looks like.

The big difference between it and other technologies is that the effect is based on throttling the flow of a gas as it seeks to expand, within specific temperature and pressure ranges to ensure that the temperature change effect is positive (i.e. the temperature of the gas decreases). The net result is that of a cooling effect, which as demonstrated in the video can be used with successive stages involving different gases, or a gas mixture, to reach a low enough temperature at which nitrogen (contained in the same gas mixture) liquefies and can be collected.

Although not a very efficient process, if your local electricity costs allow it, running the compressor in a closed loop version isn’t that expensive and worth it for the science alone. Naturally, as with any experimental setup involving a range of gases, a compressor and other components, getting it to run perfectly on the first try is basically impossible, which is why this is so far Part 1 of another series on cryocoolers at home (or in the garage).

If you’re interested in the previous work [Hyperspace Pirate] has done with DIY cyrocoolers, take a look at our coverage from earlier this year.

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Better Noise Reduction With Science

Most noise-blocking headphones fall into two categories: they use some kind of material to absorb or scatter noise, or they use active cancellation that creates a signal to oppose the noise signal. As you’ve probably noticed, both of these approaches have limitations. Now, Swiss scientists think they have a new method that will work better. In Nature Communications, they describe a noise cancellation system that moves air by using ionization instead of a conventional transducer.

With the cool name plasmaacoustic metalayers, the technique uses a controlled corona discharge to create very thin layers of plasma between a metal grid and thin wires. With no voltage, sound passes freely. Applying a voltage across the assembly produces ions and moves air with very low inertia, unlike a typical speaker. By controlling the reverse pressure of air, the system can cancel incoming noise picked up by a microphone.

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ITER Dreams And The Practical Reality Of Making Nuclear Fusion Work On Earth

Doing something for the first time is tough. Yet to replicate the nuclear fusion process that powers the very stars, and do it right here on Earth in a controlled and sustained fashion is decidedly at the top of the list of ‘tough’ first times. What further complicates matters is when in order to even get to this ‘first’ you also add in a massive, international construction project and a heaping of geopolitics, all of which is a far cry from past nuclear fusion experiments.

With the International Thermonuclear Experimental Reactor (ITER) as the most visible part of nuclear fusion research, it is perhaps little wonder that the recent string of delays and budget increases is leading some to proclaim doom and gloom over the entire sector. This ironically in contrast with the recent news from the US’s NIF and its laser-based inertial confinement fusion, which is both state-funded and will never produce commercial power.

In light of this, it feels pertinent to ask the question of whether ITER is the proverbial white elephant, or even the mausoleum of international science that a recent article in Scientific American makes it out to be. Is fusion research truly doomed to peter out amidst the seemingly never-ending work on ITER?

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Miners Vs NASA: It’s A Nevada Showdown

Mining projects are approved or disapproved based on all kinds of reasons. There are economic concerns, logistical matters, and environmental considerations to be made. Mining operations can be highly polluting, or they can have outsized effects on a given area by sheer virtue of the material they remove or the byproducts they leave behind.

For a proposed lithium mining operation north of Las Vegas, though, an altogether stranger objection has arisen. NASA has been using the plot of land as a calibration tool, and it doesn’t want any upstart miners messing with its work. 

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This Block Of Rubber Can Count To Ten

Complex behaviors can arise from simple mechanics, and that’s demonstrated by a block of rubber that acts as a counter.

The block contains beams, and by controlling how the block is compressed, the vertical beams shift in a stable and consistent way, acting as a mechanical counter. It’s a straightforward implementation of the work of two physicists from the Netherlands: [Martin van Hecke] and [Lennard Kwakernaak].

This device brings flexures to mind, which are also examples of obtaining complex and useful behavior from seemingly simple objects. We’ve seen flexures used as latches and counters, and we’ve seen 3D printed flexures as a kind of linear actuator.

You can check out the research paper for more details on the rubber beam counter. [Kwakernaak] aims to create a much more complex structure with elements that interact across a plane instead of in a single direction. Such a device would, in effect, be a simple computer.

Watch the beam counter in action in the short video embedded below. See how the elements of the green rubber block move while constrained by an outer frame that helps control the force that is applied. The thin beams flip from left to right, one at a time with each press.

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