Mining And Refining: From Red Dirt To Aluminum

No matter how many syllables you use to say it, aluminum is one of the most useful industrial metals we have. Lightweight, strong, easily alloyed, highly conductive, and easy to machine, cast, and extrude, aluminum has found its way into virtually every industrial process and commercial product imaginable.

Modern life would be impossible without aluminum, and yet the silver metal has been in widespread use only for about the last 100 years. There was a time not all that long ago that aluminum dinnerware was a status symbol, and it was once literally worth more than its weight in gold. The reason behind its one-time rarity lies in the effort needed to extract the abundant element from the rocks that carry it, as well as the energy to do so. The forces that locked aluminum away from human use until recently have been overcome, and the chemistry and engineering needed to do that are worth looking into in our next installment of “Mining and Refining.”

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Mike Szczys at the 2018 Hackaday Superconference

Today Is My Last Day At Hackaday; Thanks For All The Hacks!

I have decided to make a career move and have accepted a position as Developer Relations Engineer at Golioth.io. I’m happy to announce that Elliot Williams will be the next Editor in Chief of Hackaday.

Right now I’m in my 13th year at Hackaday, having started in the summer of 2009. But like all of the Hackaday writing crew, I began as a loyal reader of the site. I remember hearing about Hackaday when Kevin Rose mentioned in on an episode of the old CNET TV program The Screensavers early in 2005. Having already been building robots and just starting on 8-bit AVR microcontrollers, Hackaday was exactly the source of new and interesting projects I was looking for.

Remember when all Hackaday photos looked like this? This one is actually the first time I had a project featured on the site!

An enormous amount has changed since then. When I started as a writer we had just stopped using black and white photos. A few articles later, we removed the CSS that forced all articles to be lowercase. When I became head editor in 2013 we stopped calling it Hack a Day in favor of Hackaday, and about a year later we overhauled the site, moving from green-on-black to yellow-on black and expanding the 470 pixel content width to 800. Progress.

What hasn’t changed is how we stay fresh. Hackaday has always trusted our writers to guide us by following their own interests. The people who write for Hackaday have far better things to do, but they use their writing as a creative outlet to focus on leveling up their skills, to discover new uses of available technology, and to share that energy with the greater Hackaday community. They live all over the world and work in many different fields. These experiences come together in there collective writings. I’m lucky to have this great group of writers, and so are you. When their time has ended, the hope is that a new group of readers will step up to the plate and make sure the good times never end.

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Hackaday Podcast 148: Pokemon Trades, Anniversary IPod Prototype, Stupid Satellite Tricks, And LED Strip Sensors

Hackaday editors Elliot Williams and Mike Szczys get caught up on the week that was. People go to great lengths for video game saves, but this Pokemon hack that does hardware-based trade conversion between the Game Boy’s Pokemon 2 and Pokemon 3 is something else. Why do we still use batteries when super capacitors exist? They’re different components, silly, and work best at different things. Turns out you can study the atmosphere by sending radio waves through it, and that’s exactly what the ESA is doing… around Mars! And will machined parts become as easy to custom order as PCBs have become? This week we take a closer look at prototyping as a service.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (55 MB)

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This Week In Security: Printing Shellz, Ms-officecmd, And AI Security

Researchers at f-secure have developed an impressive new attack, leveraging HP printers as an unexpected attack surface. Printing Shellz (PDF) is a one-click attack, where simply visiting a malicious webpage is enough to get a shell and reverse proxy installed to a printer on the same network. The demo below uses a cross-site printing (XSP) attack to send the malicious print job to the printer without any further interactions.
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Keynote Video: Dr. Keith Thorne Explains The Extreme Engineering Of The LIGO Hardware

The Laser Interferometer Gravitational-Wave Observatory (LIGO) is a huge installation measured in kilometers that is listening for wrinkles in space-time. Pulling this off is a true story of hardware and software hacking, and we were lucky to have Dr. Keith Thorne dive into those details with his newly published “Extreme Instruments for Extreme Astrophysics” keynote from the 2021 Hackaday Remoticon.

Gravity causes space-time to stretch — think back to the diagrams you’ve seen of a massive orb (a star or planet) sitting on a plane with grid lines drawn on it, the fabric of that plane being stretch downward from the mass of the orb. If you have two massive entities like black holes orbiting each other, they give off gravitational waves. When they collide and merge, they create a brief but very strong train of waves. Evidence of these events are what LIGO is looking for.

Laser Interferometer diagramRai Weiss had the idea to look for gravitational waves using laser interferometers in about 1967, but the available laser technology was too new to accomplish the feat. In an interferometer, a laser is shot through a beam splitter and one beam reflects out and back over a distance, and is then recombined with the other half using a photodetector to measure the intensity of light. As the distance in the long leg changes, the relative phase of the lasers shift, and the power detected will vary.

LIGO is not your desktop interferometer. It uses a 5 kW laser input. The 4 km legs of the interferometer bounce the light back and forth 1,000 times for an effective 4,000 km travel distance. These legs are kept under extreme vacuum and the mirrors are held exceptionally still. It’s worth it; the instrument can measure at a precision of 1/10,000 the diameter of a proton!

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Mixing synthetic blood

The Challenges Of Finding A Substitute For Human Blood

Throughout history, the human body has been the subject of endless scrutiny and wonder. Many puzzled over the function of all these organs and fluids found inside. This included the purpose of blood, which saw itself alternately disregarded as being merely for ‘cooling the body’, to being responsible for regulating the body’s humors, leading to the practice of bloodletting and other questionable remedies. As medical science progressed, however, we came to quite a different perspective.

Simply put, our circulatory system and the blood inside it, is what allows us large, multi-celled organisms to exist. It carries oxygen and nutrients to cells, while enabling the removal of waste products as well as an easy path for the cells that make up our immune system. Our blood and the tissues involved with it are crucial to a healthy existence. This is something which becomes painfully clear when we talk about injuries and surgeries that involve severe blood loss.

While the practice of blood transfusions from donated blood has made a tremendous difference here, it’s not always easy to keep every single type of blood stocked, especially not in remote hospitals, in an ambulance, or in the midst of a war zone. Here the use of artificial blood — free from complicated storage requirements and the need to balance blood types — could be revolutionary and save countless lives, including those whose religion forbids the transfusion of human blood.

Although a lot of progress has been made in this field, with a limited number of practical products, it’s nevertheless proving to be a challenge to hit upon a replacement that ticks all of the boxes needed to make it generic and safe.

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Fail Of The Week: Hackaday Writer Attempts XBox Repair

Like a lot of Hackaday readers, I pride myself on being “the fix-it guy” in my family. When something breaks, I get excited, because it’s a chance to show off my skills. It’s especially fun when something major breaks, like the fridge or the washing machine — repairs like that are a race against time, since I’ve got to get it fixed faster than it would take to hire someone to do it. I usually win the race; I can’t remember the last time I paid someone to work on something. Like I said, it’s a point of pride.

And so when my son came home on Thanksgiving break from his first semester away at college, eager to fire up his Xbox for some mindless relaxation from his biochemistry studies, only to be greeted with a black screen and no boot-up, it was go-time for me. I was confident that I’d be able to revive the dead box in time for him to have some fun. The fact that he’s back at school and the machine is still torn apart on my bench testifies to my hubris, but to be fair, I did get close to a fix, and may still yet get it done. But either way, the lessons I’ve learned along the way have been really valuable and worth sharing.

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