[Matthias Wandel] is the preeminent YouTube woodworker, with dozens of machines constructed from wooden gears, amazing machines that produce perfect mortise and tenons, and home-built table saws and jointers. Actually building something instead of buying it is a hallmark of [Matthias]’ channel, and he’s at it again, building his own woodworking machines. This time it’s a 1″ wide belt sander. Of course anyone can go out and simply buy one of these sanders for under $100, but what’s the point in that when you can build one out of plywood and a motor you picked out of the trash?
The design of this belt sander – just like the commercial version he’s improving upon – uses three wheels to guide the 42″ long strip of sandpaper around its course. [Matthias] is using rollerblade wheels for the front wheels. Rollerblade wheels aren’t the best shape for bearings, this can be fixed by using a table saw as a lathe. Yes, [Matthias] lathes with a table saw. He’s just that good.
The rest of the frame was carefully constructed out of plywood and powered by a 1/3 horsepower furnace fan motor pulled from the trash. There are a few interesting features that make this belt sander exceptionally useful: a rounded platen behind the belt makes sanding interior corners very easy, and is something that isn’t usually found on commercial belt sanders.
You can check out [Matthias]’ video below.





The controller was a mashup of the existing oven’s keypad and an add-on LCD display (see right). One thing we didn’t see was a schematic. Of course, you can read the code and figure out how it is all connected and (unless you use the exact same oven) you are probably going to need to modify things to suit your particular setup, anyway.
