Home Made Miter Saw Is Not Completely Dangerous

June 14, 2014 by Rich Bremer 43 Comments

Home Made Miter Saw

If the term ‘home made miter saw’ instantly instills frightening images of severed limbs into your head, you’re not alone. A quick internet search will yield some pretty hokey tool builds, we’ve even featured a few here on hackaday. This saw is different. [Pekka] made a pretty cool saw for cutting very accurate angles in wood.

This saw was purpose built with one goal in mind: cutting wood that will be glued together for use in segmented turning. Segmented turning is shaping a piece of wood stock that is composed of many different types of wood. This results in a very visually interesting product.

Home Made Miter Saw Most of the saw is made from plywood. The hinge and supports for the arbor are beefy off-the-shelf pillow blocks. A 3-phase motor with speed control transmits power to the arbor via a belt. Belt tension is adjusted by sliding the motor further back along the motor mount base. [Pekka] took care so that the entire pivoting assembly was nearly balanced adding to the ease of use.Typical miter saws rotate the blade to achieve different angles of cuts. This design rotates the saw fence.

For safety there are a pair of polycarbonate blade guards and a micro switch on the handle that won’t let the saw start unless it is depressed. The micro switch has a secondary function also, when let go it applies an electronic brake to the motor so that the spinning blade does not touch the work piece when lifting the blade back up.

Faster Benchmarks With Slower Hardware

June 13, 2014 by Brian Benchoff 22 Comments

hardware

The Bus Pirate is a cheap, simple, Swiss army knife of electronic prototyping, capable of programming FPGAs, and writing to Flash memory. The uISP is possibly the most minimal way of programming Atmel chips over USB, using less than $5 in components. Although the uISP is using a slower chip and bit-banging the USB protocol, it turns out it’s actually faster when operating as a programmer for SPI Flash memories.

Most of [Necromancer]’s work involves flashing routers and the like, and he found the Bus Pirate was far too slow for his liking – he was spending the better part of four minutes to write a 2 MiB SPI Flash. Figuring he couldn’t do much worse, he wrote two firmwares for the uISP to put some data on a Flash chip, one a serial programmer, the other a much more optimized version.

Although the ATMega in the uISP is running at about half the speed as the PIC in the Bus Pirate, [Necromancer] found the optimized firmware takes nearly half the time to write to an 8 MiB Flash chip than the Bus Pirate.

It’s an impressive accomplishment, considering the Bus Pirate has a dedicated USB to serial chip, the uISP is bitbanging its USB connection, and the BP is running with a much faster clock. [Necro] thinks the problem with the Bus Pirate is the fact the bandwidth is capped to 115200 bps, or a maximum throughput of 14 kiB/s. Getting rid of this handicap and optimizing the delay loop makes the cheaper device faster.

DIY Embroidery Machine Sews Your Name In Your Undies

June 10, 2014 by Rich Bremer 32 Comments

DIY Embroidery Machine

If you were in the market for a sewing machine with embroidery capabilities, you’d either be spending a bunch of money or settling for a lower-cost machine that can only do a handful of pre-programmed designs. A DIYer by the name of [SausagePaws] came up with a 3rd option, he would build one himself. He was also highly motivated, [Mrs SausagePaws] wanted one!

An off the shelf embroidery machine is similar to a standard sewing machine except the movement of the fabric is done automatically rather than by hand. Not only does the work move, but it has to move in time with the needle traveling up and down. [SausagePaws] took a no-nonsense approach and decided the simplest way to go about the task was to mount an embroidery hoop to the end of an XY drive system.

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Attiny PWM Generator And Servo Tester

June 8, 2014 by Nick Conn 21 Comments

PWM-Servo-Tester

Having the right tool for the job makes all the difference, especially for the types of projects we feature here at Hackaday. [Jana Marie] must agree with this sentiment, one of her latest projects involves building a tool to generate a PWM signal and test servos using an Attiny25/45/85.

Tools come in all kinds of different shapes and sizes. Even if it might not be as widely used as [Jana’s] earlier work that combines an oscilloscope and signal generator, having a tool that you can rely upon to test servos and generate a PWM can be very useful. This well written Instructable provides all the details you need to build your own, including the schematic and the necessary code (available on GitHub). The final PWM generator looks great. For simple projects, sometimes a protoboard is all you need. It would be very cool to see a custom PCB made for this project in the future.

What tools have you build recently? Indeed, there is a tool for every problem. Think outside the (tool) box and let us know what you have made!

Helix Turning Tool Born From Necessity

June 4, 2014 by Rich Bremer 16 Comments

helix turning tool

Sometimes while working on a project there comes a point where a specialized tool is needed. That necessary tool may or may not even exist. While [Fabien] was working on his DNA Lamp project he needed to bend a copper wire into a helical shape. Every one of us has wrapped a wire around a pencil and made a little springy thing at some point. While the diameter may have been constant, the turn spacing certainly was not. [Fabien] came up with a simple gizmo to solve that problem.

The tool utilizes an 8mm rod that will ensure the ID of the helix is indeed 8mm. We’ve already discussed that was the easy part. To make certain the turn spacing is not only consistent but also of the correct amount, a wooden frame is used. The frame has holes in it to allow the 8mm rod to pass through. Adjacent to those rod holes are much smaller holes just a bit larger than the copper wire that will become the helix. These holes are drilled at an angle to produce the correct turn spacing. [Fabien] figured out the correct angle by taking the desired turn spacing distance, helix diameter and wire diameter and plopping it in this formula:

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TIQ Probe Is More Logical Than Most

May 29, 2014 by Mike Szczys 11 Comments

[youtube=https://www.youtube.com/watch?v=XZz1W-LurlU&w=580]

We had [Mark] on our “dance card” for people to find at Maker Faire. But before we could track him down he bumped into us holding the TIQ Probe in one hand and a testing box in the other. TIQ is conceived in the form factor of a traditional logic probe but thanks to the Cypress PSoC 5LP inside it’s much, much smarter than the decades-old bench tools. Sure, it can tell you if that uC pin is a 1 or a 0, but it can also detect what type of signal it’s probing and has built-in protection for over-voltage.

The point of the tool is to bridge the gap between things which would be measured with a DMM and those measured with a proper Oscilloscope. We think he did a pretty good job of including the things that someone just starting out without expensive bench equipment might want. For instance, you can set it to trigger on common data protocols like i2c, and use the probe itself as a rudimentary pulse generator.

The bulk of the details on the probe can be found on its Kickstarter page (which has just a few days left). You may also be interested in his company page. We’re curious about the insides of the test rig he was hauling around. [Mark] is a regular reader so hopefully he’ll leave a comment below with the details of that black box.

Overkill Phone Charger, Because, Well, Why Not?

May 27, 2014 by Rich Bremer 26 Comments

ATX Phone Charger

There are times in a tinkerer’s existence where it is convenient to have the ability to plug in and power a lot of USB devices. Sure, you could use a USB hub but this may not be satisfactory if your devices require a lot of current. A computer may work but is not really a stand alone solution.

[Jeff] and the crew over at Make Lehigh Valley ran into this predicament. They were putting on an Adafruit Trinket class and needed a USB power supply to power all of the Trinkets that were going to be used. As any makerspace would do, they built their own USB Power Station, and the final product is certainly overkill for what they needed (that’s not a bad thing).

An old ATX computer power supply is a logical component to use for this type of project. These power supplies are usually available in abundance and will provide all the amperage any reasonable amount of 5v USB devices can ask for. The 5v output from the ATX power supply was wired to 8 USB jacks. Keeping up with the project’s resourcefulness, those USB jacks were scavenged from a couple of old PCI-slot USB hub panels. Not satisfied with only USB outputs, the guys also wired up some banana jacks so that 3.3, 5 and 12 volts were available for whatever project was being worked on. A 3D printed enclosure keeps everything neat and tidy.

This project used a bunch of recycled parts and solved a problem faced by the group. If you’re interested in using an ATX power supply to make a more bench-top style power supply then check out this build.