Tidy Breadboard Uses Banana Bread

February 20, 2023 by Chris Lott 21 Comments

Self-described passionate maker in the electronics and 3D printing world, [Jakob], aka [testudor], was getting frustrated trying to connect banana plugs to solderless breadboards. Project Banana Bread was born — small banana jack adaptors and a companion tray with pockets to hold up to six modules.

The base in the photo is made from 5083 aluminum, machined on a homemade CNC router. But design files for a yet-to-be-tested 3D printer version are available as well. As can happen, he strayed from the original goal of solving the banana jack issue, and also cranked out a USB-serial port and a blank template module for any custom interfaces folks may want to implement.

If it is only power connections you are interested in, we covered the Open Power project back in 2019. And also don’t forget the mother of all breadboards, this 1960s behemoth we wrote about last year. What kinds of breadboard interface modules do you find most useful? Let us know in the comments below.

Tiny PCB Banishes Soldering Fumes, Automatically

February 19, 2023 by Donald Papp 28 Comments

A fan to remove fumes is a handy thing to have when soldering, even better is a fan furnished with a filter. Better still is a fan that activates only when the iron is in use, turning off when the iron is in its stand. Now that’s handy!

[Petteri Aimonen] made exactly such a device when he noticed his JBC BT-2BWA soldering station could detect when the iron is removed from its stand, and indicate its operating mode via status LEDs. Broadly speaking, when the iron is removed from its cradle the green “in use” LED is on. By turning the fan on whenever that LED is lit (and turning it off when it becomes unlit), fume extraction gets a little more elegant and efficient.

Instead of tapping directly into the soldering station’s hardware to detect the LED’s state, [Petteri] went for a completely noninvasive solution that made good use of a few spare parts and a small bit of copper-clad board. The PCB is nothing more than piece of copper-clad board with lands scratched out with a hobby knife.

This tiny board sits atop the soldering station, parking a photodiode directly above the “in use” LED. The circuit is a simple comparator whose output controls fan power via a MOSFET, and a top-facing LED provides as a duplicate “in use” indicator, since the original is hidden under the tiny board.

Even for one-off designs like this, creating a PCB layout in an EDA program like KiCad is still worth doing because one can use it to scratch out lands on a copper-clad board, a technique with similarities to Manhattan-style circuit construction.

Curve Tracer Design For Power Vacuum Tubes Testing

February 15, 2023 by Maya Posch 9 Comments

Regardless of the mythical qualities that are all too often attributed to vacuum tubes, they are still components that can be damaged and wear out over time. Much like with transistors and kin, they come with a stack of datasheets, containing various curves detailing their properties and performance. These curves will change as a part ages, and validating these curves can help with debugging a vacuum tube-based circuit. This is where one can either spend an enormous sum on a commercial curve tracer like the Tektronix 570, or build your own, as [Basin Street Design] has done.

A semi-retired electronics design engineer by trade, he has previously covered the development of the curve tracer on Instructables for the version 1 and version 1.1. What this device essentially allows you to do is sweep the connected tube through its input parameter ranges, while observing the resulting curves on an attached (external) oscilloscope. Here a storage oscilloscope (or DSO) is immensely helpful to capture the curves.

In the project pages, the in-depth theory and functioning of the circuitry is explained, along with the schematics and a number of builds. The project has been around since before the VBA tracer which we covered last year, both of which are infinitely more affordable than a genuine Tektronix 570.

Thanks to [Fernando] for the tip.

OpenSPICE: A Portable Python Circuit Simulator

February 14, 2023 by Dave Rowntree 22 Comments

[Roman Parise] and [Georgios Is. Detorakis] have created OpenSPICE a fork of the PySpice project, adding a new simulation engine written entirely in Python. This enables the same PySpice simulations to be executed on any platform that runs python (which we reckon is quite a few!) whilst leveraging the full power of the python infrastructure. Since it is a fork — for supported platforms — you can also run your simulations upon Ngspice as well as Xyce, giving options for scaling up to larger systems when required, but importantly without having to recreate your circuit from scratch.

The OpenSPICE simulator first converts the parsed netlist into a set of data structures that represent the equations describing the various parts of the system. These are then in turn passed along the scipy library “optimize.root” function which solves the system, generating a list of branch currents and node voltages. The output of the simulation is a numpy array, which can be further processed and visualized with the mathplotlib library. All pretty standard stuff in python circles. Since this is based upon PySpice, it’s also possible to use KiCAD netlists, so you have a nice way to enter those schematics. We’ve not dug into this much yet, but support for the vast libraries of spice models out there in circulation would be high up on our wish list if it already can’t handle this. This scribe will most definitely be checking this out, as LTSpice whilst good, is a bit of a pain to use and does lack the power of a Python backend!

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Two goniometers sit on a table. One is an open wooden box with a long piece of plywood along the bottom. A laser distance finder rests on the front edge and a printed angle scale has been attached to the back side of the box. To the right of this box is a much smaller goniometer made from an orange pipe cap with a small strip of paper serving as the angle scale inside the interior edge. It is attached to a wooden handle that looks vaguely like a V. A laser pointer can be inserted from the bottom where a hole has been drilled through the wood.

Goniometer Gives You An Edge At Knife Sharpening

February 9, 2023 by Navarre Bartz 11 Comments

Sometimes you absolutely, positively need to know the angle of the cutting edge on a knife. When you do, the best tool for the job is a laser goniometer, and [Felix Immler] shows us three different ways to build one. (YouTube)

The underlying principle of all three of these builds is to project reflected laser light off a knife blade onto a scale going from 0-45˚. [Immler] shows a basic demonstration of this concept with a hinge toward the beginning of the video (after the break). Blades with multiple bevels will reflect light to each of the appropriate points on the scale.

The simplest version of the tool is a printed PDF scale attached to a wooden box with a hole for the blade to pass through. The next uses a large pipe end cap and a drilled-out piece of wood to create a more manageable measuring tool. Finally, [Immler] worked with a friend to design a 3D printed goniometer with differently-sized adapters to fit a variety of laser pointers.

Now that you’re ready to precisely sharpen your blades, why not sharpen this guacamole bot or try making your own knife from raw ore?

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Utility Mat Turns Waste Epoxy Into Useful Tools

February 9, 2023 by Lewin Day 46 Comments

Epoxy is a great and useful material typically prepared by mixing two components together. But often we find ourselves mixing too much epoxy for the job at hand, and we end up with some waste left behind. [Keith Decent’s] utility mat aims to make good use of what is otherwise waste material.

The concept is simple yet ingenious. It’s a flexible mat that serves as a mold for all kinds of simple little plastic workshop tools. The idea is that when you have some epoxy left over from pouring a finish on a table or laying up some composites, you can then pour the excess into various sections of the utility mat. The epoxy can then be left to harden, producing all manner of useful little tools.

It may seem silly, but it could save your workshop plenty of nickels and dimes. Why keep buying box after box of stir sticks when you can simply make a few with zero effort from the epoxy left from your last job? The utility mat also makes other useful nicknacks like glue spreaders, scrapers, wedges, and painter’s pyramids.

We’ve seen other great recycling hacks over the years too. Video after the break.

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Behold A Microscope That Sees By Squashing Things Into It

February 5, 2023 by Donald Papp 18 Comments

“Look with your eyes, not your hands” is something many of us have heard while growing up, but that doesn’t apply to the touch-sensitive microscope [Steve Mould] got to play with.

Gel pad removed, exposing lens and multi-directional lighting.

The wand-like device is made by Gelsight, and instead of an optical lens like a normal microscope, it sports a gel pad on the sensing end. By squashing an object into the gel, the device is able to carefully illuminate and image the impression created. By taking multiple images lit from different angles, a lot of information can be extracted.

The result is a high-resolution magnification — albeit a monochromatic one — that conveys depth extremely well. It’s pretty neat clearly seeing tiny specks of dust or lint present on surfaces when [Steve] demonstrates imaging things like coin cells.

Many a hacker knows that the devil is in the details when it comes to executing an idea. Even so, the basic principles of the Gelsight seem simple enough and possibly within the realm of inspired DIY in the same way that we saw a CNC gantry and USB microscope repurposed as an optical comparator.

Watch the Gelsight in action in the video below, embedded below the page break.

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