Rescue That Dead Xbox With An External PSU

There is nothing worse than that sinking feeling as a computer or other device fails just after its warranty has expired. [Robotanv] had it with his Xbox Series S whose power supply failed, and was faced with either an online sourced PSU of uncertain provenance, or a hefty bill from Microsoft for a repair. He chose to do neither, opening up his console and replacing the broken PSU with a generic external model. See the video below the break.

The Xbox appears surprisingly well designed as a modular unit, so accessing and unplugging its PSU was quite easy. To his surprise he found that the connections were simply two wires, positive and negative lines for 12 V. The solution was to find a suitably beefy 12 V supply and wire it up, before continuing gaming.

Beyond that simple description lies a bit more. The original was a 160 W unit so he’s taken a gamble with a 120 W external brick. He’s monitoring its temperature carefully to make sure, but with his gaming it has not been a problem. Then there’s the board wiring, which he appears to have soldered to pads on the PCB. We might have tried to find something that fit the original spade connectors instead, but yet again it hasn’t caused him any problems. We’d be curious to see what has failed in the original PSU. Meanwhile we’re glad to see this Xbox ride again, it’s more than can be said for one belonging to a Hackaday colleague.

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A green highlight emphasizes a cut-down XBox 360 motherboard on top of an intact board. The cut-down board is less than half the size of the intact one.

Shrinking The XBox 360

One of the coolest things in the retro gaming scene is making desktop consoles into portables. [Millomaker] is building an XBox 360 handheld, and the first step is shrinking the console’s motherboard.

Most 360 portables up to this point have been laptop-shaped instead of something handheld, but that hasn’t stopped people from trying to miniaturize the console further. [Millomaker]’s cut seems to be the most successful so far, shrinking the device’s motherboard down to the size of its old competitor, the Wii.

In the video (in French with available auto-translation) below the break, you can get the full harrowing journey during which several 360s sacrificed their motherboards for the cause despite [Millomaker]’s meticulous testing between component removals. This is truly an awesome mod, and we’re glad that the video shows not only the successes, but also the missteps on the way. It wouldn’t really be a hack if it was smooth sailing, would it?

For more fun with handhelds, check out the Sprig Open Source Handheld, a Portable PS2, or this Handheld Linux Computer.

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Billet Machining A Special Xbox

The world of console modding has delivered us some amazing projects over the years, usually rendering an original into a completely different form factor. [Modified] has done a special bit of console modding on an Xbox Series X, with the unusual result of keeping exactly the same form factor. What makes it special? His Series X has been given a new case, almost identical to the original, but instead of molded plastic it’s machined entirely from a single billet of aluminium stock.

From one perspective it’s a slightly crazy endeavor — pushing the limits of his mill to remove 90% of the stock. But from another it’s an interesting tale of how to approach such a project, of the challenges in reaching further into a workpiece than the tooling is designed for, and also of the cooling for the Xbox itself. Sure he could have made it from aluminium plate and screwed it together, but in doing so he’d have denied us the chance to follow a machining adventure.

The result is an Xbox that’s nominally the same as when it left the factory, but which looks so much cooler. Oddly the aluminum doesn’t act as a heatsink because the console is air-cooled, but particularly on the bottom there are more holes than were found in the original. On the front is an engraving of Master Chief from Halo 2‘s cover art which really puts the finishing touch on the build — though we wonder whether it might benefit from a little resin to make it stand out a bit.

Hungry for more Series X case mods? They don’t come bigger than this one!

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The controller being held in its creator's hand after the modification's been done. The controller is painted in blue-white-black camo-like style. Analog sticks are sticking out where the buttons used to be

Oops! All Analog Sticks

Knowing his friend is a first-person shooter enthusiast, [Solderking] came up with a unique modified XBox controller as a gift. Tongue in cheek, you could argue that this controller is fully analog, as all of the buttons have been removed and replaced with analog sticks — each stick emulating four different buttons with its four different directions.

For this mod, he picked a controller known to have button connections available on testpoints. The controller’s buttons are digital inputs, but a bit of additional resistance wasn’t a problem for the IC in charge. Having tested that to be extra sure, he started the rebuilding work. As any self-respecting one-off mod, the bulk of this project involved JB Weld, point-to-point soldering of wires and taking a Dremel to the shell. That said, this project pays attention to detail, with portions of potentiometer track material carefully scraped off so that contact couldn’t be made in center position, and 3D printed spacers keeping the looks within the “gift-worthy” boundary.

After finishing the controller, [Solderking] tested it to confirm that it was absolutely atrocious to use, and breathed a sigh of relief, with yet another mod well done. We’ve already covered a few of his other fun efforts, like this Pokemon Ruby Nintendo cartridge restoration project where some delicate soldering was called for, or this broken mouse turned 12-key macropad.

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Giant Xbox Series X Works Like A Real One

Like most home consoles, the Xbox Series X was specifically designed to fit neatly in the average home theater unit. [Michael Pick] thought that wasn’t quite big enough, and set out to build the world’s largest working Xbox Series X himself.

The build was in part inspired by a Microsoft creation: a large fridge in the shape of an Xbox Series X. However, [Michael] wanted to go further, maintaining the gaming functionality and more faithfully recreating details like the divot on the top of the console.

Carefully positioned servos press the Xbox’s buttons

The first step was to build a big wooden frame, with wooden panels screwed on to create the basic form of the console. Creating the lovely curved and perforated top was done by 3D printing a series of pieces that were all glued together to emulate the feature on the real console itself. The back was also given fake giant ports that look just like the real thing.

The real hack is inside, though. The Xbox hardware itself just sits inside the frame on a little shelf. There’s a handful of servo motors set up to press the real console’s buttons when the corresponding buttons are pressed on the giant Xbox itself. It goes a long way to making the build feel “real” to the user.

The final build measures over 2 meters (6.5 feet) tall and 1 meter wide, weighing in at a total of 113 kg (250 lbs). It was good enough to win [Michael] a Guinness World Record for his trouble. The build was later donated to a local youth center in Georgia.

We’ve seen [Michael]’s giant builds before, too; his 300%-sized Nerf Gun was a particular highlight. Video after the break.

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Picture of the modification as it's being performed, with an extra chip stacked on top of the original, extra magnet wire connection going to the chip select line pin

Original XBox V1.6 RAM Upgrade Stacks TQFP Chips

RAM upgrades for the original XBox have been a popular mod — you could relatively easily bump your RAM from 64MB to 128MB. While it wouldn’t give you any benefit in most games written to expect 64MB, it does help with emulators, game development, and running alternative OSes like Linux. The XBox PCB always had footprints for extra RAM chips, so RAM upgrades were simple – just get some new RAM ICs and solder them onto the board. However, in the hardware revision 1.6, these footprints were removed, and RAM upgrades on v1.6 were always considered impossible.

[Prehistoricman] brings a mod that makes RAM upgrades on v1.6 possible using an old trick from the early days of home computers. He’s stacking new RAM chips on top of the old ones and soldering them on in parallel. The overwhelming majority of the RAM lines are shared between chips, which is what makes this mod possible – all you need to connect to the extra chips is magnet wire for extra RAM chip select lines, which are, thankfully, still available on the board. He shares a tutorial with plenty of illustrations, so it should be easier for you to perform this mod, in case you’re stuck with a newer console that doesn’t have the RAM chip footprints left onboard.

We just covered an original XBox softmodding tutorial, so this is as timely as ever! If you’re looking to read about the 128MB mod, this is a good place to start.

We thank [DjBiohazard] for sharing this with us!

Softmod An Xbox, And Run Your Own Software

The original Xbox might be old hardware, but that doesn’t mean it’s not worth messing with. Wonder what it takes to softmod an original Xbox? Modding is essentially jailbreaking, and softmodding is doing it using an entirely software-driven process, with no need to crack open the case or mess with electronics.

Don’t let that fool you into thinking the process requires nothing more than pressing a button; it’s actually quite involved, but more accessible now that [ezContents] has published a comprehensive walkthrough for softmodding an original Xbox, complete with loads of screenshots and photos.

The process uses a softmodding tool but that’s only the first step. Making the magic happen comes from installing a carefully crafted save file to the console, booting with an exploited game disk, and then installing software that the manufacturer doesn’t want on the hardware, via a process that the manufacturer doesn’t want to happen. Considering that, it’s expected to have to jump through a few hoops.

Now that your original Xbox is freed from its shackles without having to crack open the case, maybe crack it open anyway and check it for leaking caps and internal RTC batteries before it dies a corrosive death.