Microsoft Now Offering Parts And Repair Guides For Xbox Controllers

We’re big fans of repairable hardware here at Hackaday, so much so that when we see a company embracing the idea that their products should actually be serviced rather than thrown in the trash, we like to call attention to it. Yes, that even includes when it’s Microsoft.

This community has had a mixed relationship with the Redmond software giant, to say the least. But we’ve still got to give them credit when they do something positive. Not only are they offering a full selection of replacement parts for both the standard and Elite Xbox controllers, they’ve also provided written instructions and step-by-step video guides on how to install your new parts.

For those of you who stopped playing console games when the controllers still only had two buttons, this might not seem like such a big deal. But considering a new Xbox Elite Wireless Controller will set you back a dizzying $180, it’s not hard to see why some folks would be excited about the possibility of swapping out the guts of the thing for $50.

Of course, these parts were already available from third party sellers, and iFixit naturally has repair guides for all the different flavors of Xbox controllers. Nothing about what Microsoft is doing here makes the Xbox controller fundamentally any easier to repair than it was previously. But the fact that the company isn’t treating their customers like adversaries is a step in the right direction.

Valve has been similarly open about the internals of the Steam Deck, though their presentation was a bit dramatic, and even Sony provided an official teardown video for the PS5. We’re not sure why these companies are willing to pull back the curtain when it comes to gaming hardware. Whatever the reason, we’re certainly not complaining.

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Transform An Original Xbox Controller To A 360 Controller

If you’re looking for a controller for your computer or mobile device, you could certainly do worse than one of the latest iterations of the Xbox pad. They might not be perfect, but they’re fairly well-made, not particularly expensive, use standard USB and Bluetooth interfaces, and even have decent support in the open-source community. So if you’re gaming on Linux or working on any other kind of retro gaming rig it’ll likely be plug-and-play.

This wasn’t the case with the first generation Xbox controller, though, and although its proprietary connector was actually using USB, the controller scheme wasn’t as open. This is [Tom]’s effort of upcycling his original Xbox controller to work indistinguishably from a stock Xbox 360 controller.

For those asking why anyone would want to do this, [Tom] is actually one of the few who enjoyed the original bulky Xbox “Duke” controller that released with the console in 2001. It wasn’t a popular choice in the larger gaming community and a year later Microsoft released a smaller version, but we all have our quirks. A Teensy 4.1 is attached to the end of the controller cable and acts as an intermediary to intercept the proprietary signalling coming from this controller and convert it into something usable. Since the controller doesn’t even show up as a standard USB HID device it took a little more sniffing of the protocol to decipher what was going on at all, but eventually some help was found within this other driver that gave [Tom] the clues he needed to get it working.

There were some other headaches to this project as well, especially since USB debugging USB connections while using USB isn’t exactly a streamlined process, but after a couple of breakthroughs the Teensy pass-through interface began working and [Tom] can use his controller of choice across multiple platforms now. If you’re looking to upgrade in other ways take a look at this build which seeks to recalibrate, rather than replace, an older Xbox controller experiencing drift on its analog control sticks.

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Running The Xbox Series S On A USB Powerbank

Home consoles were never intended to be made portable, though enterprising hackers have always pushed the boundaries with various tricks and innovative builds. [Robotanv] hasn’t built a fully handheld Xbox Series S, but he has demonstrated one neat trick: making one run on a USB powerbank.

The project starts with an Anker USB-C powerbank, chosen for its ability to deliver a mighty 140 watts. It’s hooked up to a ZY12PDN USB-C trigger board, which enables the powerbank and tells it which voltage to output. It’s set up to run at 20 volts, which is too much for the Xbox, which prefers 12 volts. The reason for this is that the only way to get the full power out of the powerbank is to run at its maximum voltage. A buck converter is used to step down the voltage to 12 volts.

As for the console itself, a lot of disassembly is required, but minimal modifications. Just two wires connect the power supply to the Xbox’s motherboard. Subbing in your own 12 volt supply here is enough to run the console without any problems.

Running the Xbox off the powerbank, along with an external screen, [Robotanv] is able to play Cyberpunk 2077 for an about hour before the juice runs out. While we’d love to see the whole setup duct-taped together into a ersatz Xbox portable, it would probably be a little messy. [Robotanv] has big plans for the future of the project, though, and we can’t wait to see what those are. Continue reading “Running The Xbox Series S On A USB Powerbank”

A Look Back At The Xbox 360’s Hard Drive Security

Anyone who’s owned a game console from the last couple of generations will tell you that the machines are  becoming increasingly like set-top computers  —  equipped with USB ports, Bluetooth, removable hard drives, and their own online software repositories. But while this overlap theoretically offers considerable benefits, such as the ability to use your own USB controller rather than being stuck with the system’s default, the manufacturers haven’t always been so accommodating.

Take for example the removable hard drive of the Xbox 360. It was a bog standard 2.5″ SATA drive inside a fancy enclosure, but as explained by [Eaton], Microsoft went to considerable lengths to prevent the user from upgrading it themselves. Which wouldn’t have been such a big deal, if the Redmond giant wasn’t putting a huge markup on the things; even in 2005, $99 USD for 20 GBs was highway robbery. Continue reading “A Look Back At The Xbox 360’s Hard Drive Security”

Rescue That Dead Xbox With An External PSU

There is nothing worse than that sinking feeling as a computer or other device fails just after its warranty has expired. [Robotanv] had it with his Xbox Series S whose power supply failed, and was faced with either an online sourced PSU of uncertain provenance, or a hefty bill from Microsoft for a repair. He chose to do neither, opening up his console and replacing the broken PSU with a generic external model. See the video below the break.

The Xbox appears surprisingly well designed as a modular unit, so accessing and unplugging its PSU was quite easy. To his surprise he found that the connections were simply two wires, positive and negative lines for 12 V. The solution was to find a suitably beefy 12 V supply and wire it up, before continuing gaming.

Beyond that simple description lies a bit more. The original was a 160 W unit so he’s taken a gamble with a 120 W external brick. He’s monitoring its temperature carefully to make sure, but with his gaming it has not been a problem. Then there’s the board wiring, which he appears to have soldered to pads on the PCB. We might have tried to find something that fit the original spade connectors instead, but yet again it hasn’t caused him any problems. We’d be curious to see what has failed in the original PSU. Meanwhile we’re glad to see this Xbox ride again, it’s more than can be said for one belonging to a Hackaday colleague.

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A green highlight emphasizes a cut-down XBox 360 motherboard on top of an intact board. The cut-down board is less than half the size of the intact one.

Shrinking The XBox 360

One of the coolest things in the retro gaming scene is making desktop consoles into portables. [Millomaker] is building an XBox 360 handheld, and the first step is shrinking the console’s motherboard.

Most 360 portables up to this point have been laptop-shaped instead of something handheld, but that hasn’t stopped people from trying to miniaturize the console further. [Millomaker]’s cut seems to be the most successful so far, shrinking the device’s motherboard down to the size of its old competitor, the Wii.

In the video (in French with available auto-translation) below the break, you can get the full harrowing journey during which several 360s sacrificed their motherboards for the cause despite [Millomaker]’s meticulous testing between component removals. This is truly an awesome mod, and we’re glad that the video shows not only the successes, but also the missteps on the way. It wouldn’t really be a hack if it was smooth sailing, would it?

For more fun with handhelds, check out the Sprig Open Source Handheld, a Portable PS2, or this Handheld Linux Computer.

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Billet Machining A Special Xbox

The world of console modding has delivered us some amazing projects over the years, usually rendering an original into a completely different form factor. [Modified] has done a special bit of console modding on an Xbox Series X, with the unusual result of keeping exactly the same form factor. What makes it special? His Series X has been given a new case, almost identical to the original, but instead of molded plastic it’s machined entirely from a single billet of aluminium stock.

From one perspective it’s a slightly crazy endeavor — pushing the limits of his mill to remove 90% of the stock. But from another it’s an interesting tale of how to approach such a project, of the challenges in reaching further into a workpiece than the tooling is designed for, and also of the cooling for the Xbox itself. Sure he could have made it from aluminium plate and screwed it together, but in doing so he’d have denied us the chance to follow a machining adventure.

The result is an Xbox that’s nominally the same as when it left the factory, but which looks so much cooler. Oddly the aluminum doesn’t act as a heatsink because the console is air-cooled, but particularly on the bottom there are more holes than were found in the original. On the front is an engraving of Master Chief from Halo 2‘s cover art which really puts the finishing touch on the build — though we wonder whether it might benefit from a little resin to make it stand out a bit.

Hungry for more Series X case mods? They don’t come bigger than this one!

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