Possibly-Smallest ESP32 Board Uses Smallest-Footprint Parts

November 19, 2025 by 17 Comments

Whenever there’s a superlative involved, you know that degree of optimization has to leave something else on the table. In the case of [PegorK]’s f32, the smallest ESP32 dev board we’ve seen, the cost of miniaturization is GPIO.

There’s only one GPIO pin broken out, and it’s pre-wired to an LED. That’s the bad news, and depending on what you want an ESP32 for, it might not phase you at all. What is impressive here, if not the number of I/O pins, is the size of the board: at 9.85 mm x 8.45 mm barely overhangs the USB-C socket that takes up one side of the board.

Pegor provides this helpful image in the readme so you know what you’re getting into with the 01005 resistors.

In order to get the ESP32-C3FH4 onto such a tiny board, all of the other support hardware had to be the smallest possible sizes– including resistors in 01005. If you don’t speak SMD, one could read that number code as “oh god too small” — at 0.4 mm x 0.2 mm it’s as minuscule as you’ll find– and [Pegor] hand soldered them.

OK, he did use a hot plate for the final step, but he did tin the pads manually with a soldering iron, which is still impressive. Most of us probably would have taken PCBWay up on their offer of assembly services, but not [Pegor]. Apparently part of the reason for this project was that he was looking for an excuse to use the really small footprint components.

Aside from leaving out GPIO and needing too-small SMD components, [Pegor] admits that pesky little details like antenna matching circuits and decoupling capacitors had to get cut to make the tiny footprint, so this board might be more of a stunt than anything practical. So what can you do with the smallest ESP32 board? Well, [Pegor] put up a basic web interface up to get you started blinking the built-in LED; after that, it’s up to you. Perhaps you might fancy a teeny-tiny minecraft server? If you can stand to increase the volume a little bit, we’ve seen how to hack a C3 for much better wifi performance.

Thanks to [Pegor] for the tip, and remember– submit your projects, big or small, we read ’em all!

Charge NiMH Batteries With Style, Panache And An RP2040

November 19, 2025 by 20 Comments

The increasing dominance of lithium cells in the market place leave our trusty NiMH cells in a rough spot. Sure, you can still get a chargers for the AAs in your life, but it’s old tech and not particularly stylish. That’s where [Maximilian Kern] comes in, whose SPINC project was recently featured in IEEE Spectrum— so you know it has to be good.

With the high-resolution LCD, the styling of this device reminds us a little bit of the Pi-Mac-Nano— and anything that makes you think of a classic Macintosh gets automatic style points. There’s something reminiscent of an ammunition clip in the way batteries are fed into the top and let out the bottom of the machine.

[Maximilian] thought of the, ah, less-detail-oriented amongst us with this one, as the dedicated charging IC he chose (why reinvent the wheel?) is connected to an H-bridge to allow the charger to be agnostic as to orientation. That’s a nice touch. An internal servo grabs each battery in turn to stick into the charging circuit, and deposits it into the bottom of the device once it is charged. The LCD screen lets you monitor the status of the battery as it charges, while doubling as a handy desk clock (that’s where the RP2040 comes in). It is, of course powered by a USB-C port as all things are these days, but [Maximilian] is just drawing from the 5V line instead of making proper use of USB-C Power Delivery. (An earlier draft of this article asserted incorrectly that the device used USB-C-PD.)  Fast-charging upto 1A is enabled, but you might want to go slower to keep your cells lasting as long as possible. Firmware, gerbers and STLs are available on GitHub under a GPL-3.0 license– so if you’re still using NiCads or want to bring this design into the glorious lithium future, you can consider yourself welcome to.

We recently featured a AA rundown, and for now, it looks like NiMH is still the best bang for your buck, which means this project will remain relevant for a few years yet. Of course, we didn’t expect the IEEE to steer us wrong.

Thanks to [George Graves] for the tip.

Congratulations To The 2025 Component Abuse Challenge Winners

November 18, 2025 by 8 Comments

For the Component Abuse Challenge, we asked you to do the wrong thing with electrical parts, but nonetheless come out with the right result. It’s probably the most Hackaday challenge we have run in a long time, and you all delivered! The judging was tight, but in the end three projects rose up to the top, and will each be taking home a $150 DigiKey gift certificate, but that doesn’t mean you shouldn’t give all of the projects a look.

So without further ado, let’s check out the winners and all the others that tickled the hacky regions of our judges’ brains. Continue reading “Congratulations To The 2025 Component Abuse Challenge Winners” →

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Hackaday Links: November 16, 2025

November 16, 2025 by 14 Comments

We make no claims to be an expert on anything, but we do know that rule number one of working with big, expensive, mission-critical equipment is: Don’t break the big, expensive, mission-critical equipment. Unfortunately, though, that’s just what happened to the Deep Space Network’s 70-meter dish antenna at Goldstone, California. NASA announced the outage this week, but the accident that damaged the dish occurred much earlier, in mid-September. DSS-14, as the antenna is known, is a vital part of the Deep Space Network, which uses huge antennas at three sites (Goldstone, Madrid, and Canberra) to stay in touch with satellites and probes from the Moon to the edge of the solar system. The three sites are located roughly 120 degrees apart on the globe, which gives the network full coverage of the sky regardless of the local time.

Continue reading “Hackaday Links: November 16, 2025” →

2025 Component Abuse Challenge: The VIA Makes Noise, Again

November 14, 2025 by 3 Comments

In the days of 8-bit home computing, the more fancy machines had sound chips containing complete synthesizers, while budget machines made do with simple output ports connected to a speaker — if they had anything at all. [Normal User] appears to be chasing the later route, making PCM sound by abusing the serial port on a 6522 VIA chip.

A serial port is when you think about it, a special case of a one-bit output port. It’s designed for byte data communication but it can also carry a PCM data stream. We’ve seen this used with microcontrollers and peripherals such as the I2S port plenty of times here at Hackaday, to produce such things as NTSC video. The 1970s-spec equivalent might not be as fast as its modern equivalent, but it’s capable of delivering audio at some level. The machine in question is a Ben Eater breadboard 6502 with a World’s Worst Video Card, and as you can hear in the video below the break, it’s not doing a bad job for the era,

If you think this hack sounds a little familiar then in a sense you’re right, because Ben Eater himself made noises with a 6522. However it differs from that in that he used the on-board timers instead. After all, the “V” in “VIA” stands for “versatile”.

Continue reading “2025 Component Abuse Challenge: The VIA Makes Noise, Again” →

Tiny386 On An Espressif ESP32-S3

November 13, 2025 by 13 Comments

Some people may remember the joys of trying to boot Linux on an 8-bit AVR microcontroller, which was an absolute exercise in patience. In comparison [He Chunhui]’s Tiny386 emulator running on an ESP32-S3 MCU is positively zippy when it boots and runs Windows 95. The provided video (also embedded below) makes clear that while you can comfortably waddle off to prepare and pour a fresh cup of tea, it’s actually borderline usable.

The source code can be obtained via GitHub, which contains not just the basic emulated 80386 CPU written in C99, but also peripherals borrowed from TinyEMU and QEMU, along with a SeaBIOS ROM. In addition to the Windows 95 demo it’s claimed that Tiny386 should be able to run most 16/32-bit software.

Right now the ESP32-S3 version targets the JC3248W535 board, which is a roughly $30 development board featuring a built-in display with touch screen and an ESP32-S3 module. Although it has a USB-C port, it appears that this one is just for programming and not for the USB peripheral of the ESP32-S3. With the USB OTG peripheral used, one could conceivably make a small 386 system based around an ESP32-S3 that features a USB hub to plug a keyboard, mouse, etc. into.

Considering that the Tiny386 emulator is a very simple and straightforward approach to emulating an early-90s PC, some optimization might enable a pretty zippy general purpose PC for early 90s software. Quite a boost from watching Linux struggle into a command line on an AVR, indeed.

Continue reading “Tiny386 On An Espressif ESP32-S3” →

2025 Component Abuse Challenge: Relay Used As Guitar Pickup

November 13, 2025 by 16 Comments

We’ve all built projects that are a rats’ nest of wiring and feature creep, but the best projects in the end are usually those that use a simple solution to elegantly solve a problem. [Kauz] had been thinking about a unique type of electric guitar pickup for a while and rather than purchase an expensive option or build a complex microcontroller-based system he found his elegant solution in the form of a common electronic component.

The core of this idea is that guitar pickups are essentially coils of wire, and are surprisingly similar to the coils of wire found in electromechanical relays. [Kauz] has used six small relays, left them unmodified, and then built an amplifier circuit for each to allow the vibrations of the guitar strings to resonate in the relay coils, eventually producing a sound. Not only do the relays work perfectly well as pickups, but [Kauz] also created a mixing board that allows the six relays to be combined into two channels, allowing for options like stereo sound for different strings directly out of the guitar or for different effects to be applied to different strings.

The build also allows for some interesting options in future versions as well. [Kauz]’s plans are eventually to build this into an instrument which can output polyphonic MIDI signals, where various strings can behave as different instruments. In theory, with six circuits six different instruments can be produced, and we’re excited to see what the next versions will look and sound like. In the meantime, be sure to check out some other guitar pickups we’ve seen that use even simpler parts found lying around the workbench.

Continue reading “2025 Component Abuse Challenge: Relay Used As Guitar Pickup” →