3D Printed Fan Filter Takes Cues From Costume Scene

August 3, 2019 by Donald Papp 3 Comments

This custom fan filter created by [Kolomanschell] is a clever application of a technique used to create wearable 3D printed “fabrics”, which consist of printed objects embedded into a fine mesh like a nylon weave. The procedure itself is unchanged, but in this case it’s done not to embed 3D printed objects into a mesh, but to embed a mesh into a 3D printed object.

The basic idea is that a 3D print is started, then paused after a few layers. A fine fabric mesh (like tulle, commonly used for bridal veils) is then stretched taut across the print bed, and printing is resumed. If all goes well, the result is 3D printed elements embedded into a flexible, wearable sheet.

The beauty of this technique is that the 3D printer doesn’t need to be told a thing, because other than a pause and resume, the 3D print is nothing out of the ordinary. You don’t need to be shy about turning up the speed or layer height settings either, making this a relatively quick print. Cheap and accessible, this technique has gotten some traction in the costume and cosplay scene.

As [Kolomanschell] shows, the concept works great for creating bespoke filters, and the final result looks very professional. Don’t let the lack of a 3D model for your particular fan stop you from trying it for yourself, we’ve already shared a great resource for customizable fan covers. So if you’ve got a 3D printer and a bit of tulle, you have everything you need for a quick afternoon project.

3D Printed Snap Gun For Automatic Lock Picking

July 17, 2019 by Pat Whetman 31 Comments

At a far flung, wind blown, outpost of Hackaday, we were watching a spy film with a bottle of suitably cheap Russian vodka when suddenly a blonde triple agent presented a fascinating looking gadget to a lock and proceeded to unpick it automatically. We all know very well that we should not believe everything we see on TV, but this one stuck.

Now, for us at least, fantasy became a reality as [Peterthinks] makes public his 3D printed lock picker – perfect for the budding CIA agent. Of course, the Russians have probably been using these kind of gadgets for much longer and their YouTube videos are much better, but to build one’s own machine takes it one step to the left of center.

The device works by manually flicking the spring (rubber band) loaded side switch which then toggles the picking tang up and down whilst simultaneously using another tang to gently prime the opening rotator.

The size of the device makes it perfect to carry around in a back pocket, waiting for the chance to become a hero in the local supermarket car park when somebody inevitably locks their keys in their car, or even use it in your day job as a secret agent. Just make sure you have your CIA, MI6 or KGB credentials to hand in case you get searched by the cops or they might think you were just a casual burglar. Diplomatic immunity, or a ‘license to pick’ would also be useful, if you can get one.

As mentioned earlier, [Peter’s] video is not the best one to explain lock picking, but he definitely gets the prize for stealth. His videos are below the break.

In the meantime, all we need now are some 3D printed tangs.

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3D Printed Buttons, Printed As A Single Unit

July 6, 2019 by Donald Papp 10 Comments

These nifty buttons come from [Marc Schömann], and they are intended to cover just about any kind of tact switches. The buttons, their cover, and the compliant bits that act as a spring can be 3D printed as a complete unit that requires no assembly, and can be used fresh off the print bed.

The design is still being developed, but those interested in playing with it can download the current model here. [Marc] printed this version in two colors, but that’s just to make how the buttons work easier to see. It also gave him an opportunity to test and tune the tool changer on his printer.

Tool changer, you say? Yes, indeed. The printer is the Blackbox, a open source, tool-changing 3D printer of [Marc]’s own design with its own Hackaday.io project page.

Embedded below is a video overview of the button design being prepped and printed on a Blackbox printer, with a tool change happening in the process. Tool changing is an attractive feature that many people including E3D have taken a swing at, and it’s always exciting to see it in action.

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A DIY Step Attenuator, By Gluing Together Two Smaller Ones

June 4, 2019 by Donald Papp 4 Comments

In the RF world, attenuators are a useful test and measurement tool. Variable units that can apply different levels of attenuation in discrete steps are even better. [DuWayne] made a 63 dB step attenuator by putting two smaller units in series, with an Arduino Nano in control of them. With a 3D printed enclosure and OLED for feedback, the device is easily adjusted with a single rotary encoder. There was even room to add a micro USB plug for recharging the power supply.

The two smaller digital attenuators [DuWayne] used are essentially breakout boards for the PE4302 digital RF attenuator, and cheaply available from the usual overseas sources. They are capable of up to 31.5 dB of attenuation in 0.5 dB steps, and by using two in series (and controlling them in parallel) [DuWayne] gets a range of up to 63 dB. The design files can be downloaded from a Dropbox share for the project, should you wish to try any of it for yourself.

Are you interested in RF and maybe software defined radio (SDR)? We’ve covered all the stuff you’ll need to get started with an inexpensive RTL-SDR, and sooner or later you may find yourself in need of [Dan Maloney]’s info on cheap and effective dummy loads.

Custom Storage Boxes, From Cardboard And 3D Printed Bits

May 13, 2019 by Donald Papp 14 Comments

It’s not that storage boxes and organizers are hard to find. No, the problem this project set out to solve was more nuanced than that. The real trouble [theguymasamato] had was that his storage options — wide shelves and deep drawers — weren’t well suited to storing a lot of small and light objects. The result was a lot of wasted space and poor organization. To make matters worse, his big drawers had oddball dimensions, meaning that store bought organizers weren’t a good fit either.

To solve these problems, [theguymasamato] decided to design his own stackable boxes to store small and light objects far more efficiently than before. The design also allows the boxes to be made in a variety of sizes without changing any of the 3D printed parts. Carefully measured and cut cardboard is critical, but that’s nothing a utility knife and ruler can’t solve. The only other requirements are a few simple plastic parts, and some glue. He can fit six of these inside a single one of his drawers with enough room to access and handle them, but without wasting space.

Cardboard is really versatile stuff. Not only has it been behind some amazingly complex devices such as this tiny working plotter, but we’ve seen it form major components in the remarkably ambitious cardboard CNC.

Make An Electroplating Marker, Because Plating Complex Objects Is Hard

May 8, 2019 by Donald Papp 22 Comments

If an object is conductive or has been given a conductive coating, it can be given a metal skin via electroplating. Electroplating is a simple process that is perfectly accessible to anyone in possession of vinegar, salt, a power supply, and some metal such as copper or nickel.

The process might be simple, but as with all such things there are a few gotchas. One of them is this: because electricity follows the path of least resistance, recessed areas of an object may not electroplate well (or at all) no matter how long the object is left immersed. To address this, [Brodie Fairhall] designed a 3D printed electroplating marker. The marker is essentially a more refined version of brush plating, and allows more precision and control than full immersion in an electrolyte bath.

[Brodie] created an excellent video that explains all one needs to start electroplating, and demonstrates using his marker to electroplate complex recessed shapes. Watch him coat a 3D-printed cat pendant in both copper and nickel in the video embedded below. It’s concise, well-edited, and chock full of useful tips.

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Star Wars Electrostaff Effect, Done With Spinning LEDs

May 4, 2019 by Donald Papp 11 Comments

[Bithead] wanted to make a prop replica of an Electrostaff from Star Wars, but wasn’t sure how best to create the “crackling arcs of energy” effect at the business ends. After a few false starts, he decided to leverage the persistence of vision effect by spinning LEDs in more than one axis to create helical arcs of light and it seems that this method has some potential.

Many multi-axis persistence of vision devices use a component called a slip ring in order to maintain electrical connections across rotating parts, but [Bithead] had a simpler plan: 3D print a frame and give each axis its own battery. No centralized power source means a quicker prototype without any specialized parts, and therefore a faster proof of concept to test the idea.

[Bithead] already has improvements planned for a new version, but you can see the current prototype in action in the short video embedded after the break.

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