Heated DryBox Banishes Filament Moisture For Under $20

February 10, 2018 by Donald Papp 39 Comments

There has been a lot of activity from [Richard Horne] regarding 3D printing filaments lately; most recently he has shared two useful designs for upping one’s filament storage and monitoring game. The first is for a DIY Heated DryBox for 3D printing filament. It keeps filament dry not just by sealing it into a plastic box with some desiccant, but by incorporating a mild and economical heater intended for reptile habitats inside. Desiccant is great, but a gently heated enclosure can do wonders for driving away humidity in the right environment. The DryBox design also incorporates a handy little temperature and humidity sensor to show how well things are working.

Spool-mounted adapter for temperature and humidity sensor (and desiccant) to monitor storage bag conditions.

The second design is a simple spin-off that we particularly liked: a 3D printed adapter that provides a way to conveniently mount one of the simple temperature and humidity sensors to a filament spool with a desiccant packet. This allows storing a filament spool in a clear plastic bag as usual, but provides a tidy way to monitor the conditions inside the bag at a glance. The designs for everything are on Thingiverse along with the parts for the Heated DryBox itself.

[Richard] kindly shares the magic words to search for on eBay for those seeking the build’s inexpensive key components: “15*28CM Adjustable Temperature Reptile Heating Heater Mat” and “Mini LCD Celsius Digital Thermometer Hygrometer Temperature Humidity Meter Gauge”. There are many vendors selling what are essentially the same parts with minor variations.

Since the DryBox is for dispensing filament as well as storing it, a good spool mounting system is necessary but [Richard] found that the lack of spool standardization made designing a reliable system difficult. He noted that having spool edges roll on bearings is a pretty good solution, but only if one doesn’t intend to use cardboard-sided spools, otherwise it creates troublesome cardboard fluff. In the end, [Richard] went with a fixed stand and 3D printable adapters for the spools themselves. He explains it all in the video, embedded below.

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Printed It: Do More With Lockable Ball And Socket Helping Hands

February 8, 2018 by Steven Dufresne 28 Comments

In one hand you hold the soldering iron, in the other the solder, and in two more hands the parts you’re trying to solder together. Clearly this is a case where helping hands could be useful.

Luckily helping hands are easy to make, coolant hoses will do the job at under $10. Attach alligator clips to one end, mount them on some sort of base, and you’re done. Alternatively, you can steal the legs from an “octopus” tripod normally used for cell phones. So why would you 3D print them?

One reason is to take advantage of standardized, open source creativity. Anyone can share a model of their design for all to use as is, or to modify for their needs. A case in point is the ball and socket model which I downloaded for a helping hand. I then drew up and printed a magnifying glass holder with a matching socket, made a variation of the ball and socket joint, and came up with a magnetic holder with matching ball. Let’s takea look at what worked well and what didn’t.

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Printed Adapter Teaches An Old Ninja New Tricks

February 6, 2018 by Tom Nardi 7 Comments

Do you like change for the sake of change? Are you incapable of leaving something in a known and working state, and would rather fiddle endlessly with it? Are you unconcerned about introducing arbitrary compatibility issues into your seemingly straight-forward product line? If you answered “Yes” to any of those questions, have we got the job for you! You can become a product engineer, and spend your days confounding customers who labor under the unrealistic expectation that a product they purchased in the past would still work with seemingly identical accessories offered by the same company a few years down the line. If interested please report to the recruitment office, located in the darkest depths of Hell.

A 2D representation of the adapter in Fusion 360

Until the world is rid of arbitrary limitations in consumer hardware, we’ll keep chronicling the exploits of brave warriors like [Alex Whittemore], who take such matters into their own hands. When he realized that the blades for his newer model Ninja food processor didn’t work on the older motor simply because the spline was a different size, he set out to design and print an adapter to re-unify the Ninja product line.

[Alex] tried taking a picture of the spline and importing that into Fusion 360, but in the end found it was more trouble than it was worth. As is the case with many printed part success stories, he ended up spending some intimate time with a pair of calipers to get the design where he wanted it. Once broken down into its core geometric components (a group of cylinders interconnected with arches), it didn’t take as long as he feared. In the end the adapter may come out a bit tighter than necessary depending on the printer, but that’s nothing a few swift whacks with a rubber mallet can’t fix.

This project is a perfect example of a hack that would be much harder (but not impossible) without having access to a 3D printer. While you could create this spline adapter by other means, we certainly wouldn’t want to. Especially if you’re trying to make more than one of them. Small runs of highly-specialized objects is where 3D printing really shines.

This is an entry in Hackaday’s

Repairs You Can Print contest

The twenty best projects will receive $100 in Tindie credit, and for the best projects by a Student or Organization, we’ve got two brand-new Prusa i3 MK3 printers. With a printer like that, you’ll be breaking stuff around the house just to have an excuse to make replacement parts.

A 3D Printable Raman Probe

February 4, 2018 by Jenny List 12 Comments

Scientific instruments are expensive. In a lot of cases, really expensive, so if you have spent any time in a well-equipped lab, the chances are that it would have been one backed up by the resources of a university, or a large company. Those experimenters who wish to pursue such matters outside those environments have traditionally had to rely on obsolete instruments from the surplus market. A fascinating endeavor in itself, but one that can sometimes limit the opportunity to pursue science.

It has been interesting then to see the impact of the arrival of affordable 3D printing on the creation of self-built scientific instruments. A fantastic example has come our way, [David H Haffner Sr]’s 3D printable Raman probe. A Raman spectroscope is an instrument in which the light scattered from the sample exposed to an incident monochromatic source is collected, as opposed to that reflected or transmitted through it. Scattered light can be a huge magnitude weaker than other modes, thus the design of a Raman probe is critical to its success. (If you are curious, read this multi-part explanation on Raman spectroscopy.)

This is a work in progress at the time of writing, but it still makes for an interesting examination of Raman probe design. Interestingly the sensor is a standard DSLR camera, which though not a cheap device is possibly more affordable than a more dedicated sensor.

This isn’t the first Raman spectrometer we’ve seen on these pages, we’ve also brought you a Fourier transform spectrometer, and plenty of more conventional instruments.

DIY Dungeon Crawler Game Plays On Single LED Strip

January 24, 2018 by Donald Papp 23 Comments

A delightful version of a clever one-dimensional game has been made by [Critters] which he calls TWANG! because the joystick is made from a spring doorstop with an accelerometer in the tip. The game itself is played out on an RGB LED strip. As a result, the game world, the player, goal, and enemies are all represented on a single line of LEDs.

How can a dungeon crawler game be represented in 1D, and how is this unusual game played? The goal is for the player (a green dot) to reach the goal (a blue dot) to advance to the next level. Making this more difficult are enemies (red dots) which move in different ways. The joystick is moved left or right to advance the player’s blue dot left or right, and the player can attack with a “twang” motion of the joystick, which eliminates nearby enemies. By playing with brightness and color, a surprising amount of gameplay can be jammed into a one-dimensional display!

Code for TWANG! is on github and models for 3D printing the physical pieces are on Thingiverse. The video (embedded below) focuses mainly on the development process, but does have the gameplay elements explained as well and demonstrates some slick animations and sharp feedback.

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Make A Better, Spring-Loaded SMT Tape Strip Holder

January 19, 2018 by Donald Papp 6 Comments

Every so often, a project is worth some extra work to see if the idea can go any further. [JohnSL] has been busy doing exactly that with his spring-loaded SMT tape holder project. Having done the original with 3D printing, he has been working on designing for injection molding. This isn’t a motorized feeder, it’s still a manual tool but it is an improvement over the usual workshop expedient method of just sticking segments of tape down to the desktop. Tape is fed into the holders from one end and spring tension holds the tape firm while a small slot allows the cover tape to be guided backward after peeling. As anyone who has used cut segments of tape to manually deal with SMT parts knows, small vibrations — like those that come from peeling off the clear cover — can cause the smaller components to jump around and out of their pockets, and any length of peeled cover gets awkward quickly.

The design allows for multiple holders to mount side-by-side.

In [JohnSL]’s design, all SMT tapes sit at an even height regardless of size or tape thickness. A central support pushes up from the bottom with tension coming from a spring pulling sideways; the central support is forced upward by cams and presses against the bottom surface of the tape. As a result, the SMT tape gets supported from below with even tension and the whole assembly maintains a narrow profile suitable for stacking multiple holders side by side. The CAD files are available online along with a McMaster-Carr part number for the specific spring he used.

After working out the kinks on 3D printed prototypes, [JohnSL] decided to see if it would be feasible to design an injection molded version and made a video outlining the process, embedded below.

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Recreating The Radio From Portal

January 17, 2018 by Tom Nardi 13 Comments

If you’ve played Valve’s masterpiece Portal, there’s probably plenty of details that stick in your mind even a decade after its release. The song at the end, GLaDOS, “The cake is a lie”, and so on. Part of the reason people are still talking about Portal after all these years is because of the imaginative world building that went into it. One of these little nuggets of creativity has stuck with [Alexander Isakov] long enough that it became his personal mission to bring it into the real world. No, it wasn’t the iconic “portal gun” or even one of the oft-quoted robotic turrets. It’s that little clock that plays a jingle when you first start the game.

Alright, so perhaps it isn’t the part of the game that we would be obsessed with turning into a real-life object. But for whatever reason, [Alexander] simply had to have that radio. Of course, being the 21st century and all his version isn’t actually a radio, it’s a Bluetooth speaker. Though he did go through the trouble of adding a fake display showing the same frequency as the one in-game was tuned to.

The model he created of the Portal radio in Fusion 360 is very well done, and available on MyMiniFactory for anyone who might wish to create their own Aperture Science-themed home decor. Though fair warning, due to its size it does consume around 1 kg of plastic for all of the printed parts.

For the internal Bluetooth speaker, [Alexander] used a model which he got for free after eating three packages of potato chips. That sounds about the best possible way to source your components, and if anyone knows other ways we can eat snack food and have electronics sent to our door, please let us know. Even if you don’t have the same eat-for-gear promotion running in your neck of the woods, it looks like adapting the model to a different speaker shouldn’t be too difficult. There’s certainly enough space inside, at least.

Over the years we’ve seen some very impressive Portal builds, going all the way back to the infamous levitating portal gun [Caleb Kraft] built in 2012. Yes, we’ve even seen somebody do the radio before. At this point it’s probably safe to say that Valve can add “Create cultural touchstone” to their one-sheet.

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