A Robot In A Day

June 23, 2016 by James Hobson 5 Comments

While building a robot (nearly) from scratch isn’t easy, it needn’t be a lengthy process. Is it possible to build a bot in a single day? With some musical motivation (a 10 hour loop of the A-Team theme song), [Tyler Bletsch] answers with a resounding ‘yes’ in the shape of his little yellow robot that he built for a local robotics competition.

Designing and fabricating on the fly, [Bletsch] used Sketchup to design the chassis, and OpenSCAD to model the wheels while the former was being 3D printed. Anticipating some structural weakness, he designed another version that could bolt to wood if the original failed, but the addition of some metal support rods provided enough stability. Mouse pad material gave the wheels ample traction. An Arduino with the L298 control module receives input via an HC-06 Bluetooth board. Eight AA batteries provide 12V of power to two Nextrox mini 12V motors with an integrated voltmeter to measure battery life.

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Skateboard Hackers Trick On 3D Printed Wheels

June 22, 2016 by Adam Fabio 18 Comments

The team over at [Braille Skateboarding] is willing to ride just about anything. This week they’re testing out 3D printed skateboard wheels. We’re not just talking rolling around here, the [Braille] team takes their experiments out to the skate park and gives them to the locals to test out. Tail whips, jumps, ollies, and grinds were on the agenda. The skaters were a bit apprehensive, as this is the third time they’ve tested 3D printed wheels.

The first set shattered upon landing a jump. That set appears to have been made from PLA with about 10% infill. The second set were made from NinjaFlex, which had no shattering problems, but was so squishy that the wheels simply flattened under the weight of the riders. The third set, printed by [Nick Lindenmuth] work great. They have a bit of give, but don’t shatter. We’re guessing this set is either ABS or one of the more exotic filaments. It’s pretty amazing that 3D printers are capable of spitting out wheels that not only handle the load of rider, but the shock load of coming down from jumps and tricks.

Check out the video after the break. If you want to see more skateboard projects, check out this skateboarding themed Hacklet!

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Smartphone-based Robotic Rover Project Goes Open Source

May 17, 2016 by Donald Papp 4 Comments

[Aldric Négrier] wrote in to let us know that his DriveMyPhone project has been open sourced. The project is a part telepresence, part remote-controlled vehicle, part robotic rover concept on which he says “I spent more time […] than I should have.” He has shared not just the CAD files, but every detail including tips on assembly. He admits that maybe a robotic chassis for a smartphone might not seem like a particularly new idea today, but it was “an idea with more potential” back in 2010 when he first started.

The chassis is made to cradle a smartphone. Fire up your favorite videoconferencing software and you have a way to see where you’re going as well as hear (and speak to) your surroundings. Bluetooth communications between the phone and the chassis provides wireless control. That being said, this unit is clearly designed to be able to deal with far more challenging terrain than the average office environment, and has been designed to not only be attractive, but to be as accessible and open to repurposing and modification as possible.

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Improved Digital Caliper Interfacing, Including 3D Printed Connector

May 17, 2016 by Donald Papp 42 Comments

[MakinStuff] wrote in to let us know about a project he did for new and improved interfacing to the ubiquitous cheap Chinese digital calipers. Interfacing to this common caliper model is well-trod ground, but his project puts everything about interfacing and reading the data in one place along with some improvements: a 3D printed connector that makes mating to the pads much more stable and reliable, a simple interface circuit for translating the logic levels, and an interrupt-driven sample Arduino sketch to read the data. Making the sketch interrupt-driven means the Arduino never sits and waits for input from the calipers, making it easier have the Arduino do other meaningful work at the same time, ultimately making it easier to incorporate into other projects.

The connector has spaces to insert bare wires to use as contacts for the exposed pads inside the calipers. Add a little hot glue and heat shrink, and you’ll never have to fiddle with a hacked-together connection again.

This common caliper model has been hacked and re-purposed in interesting ways. We’ve seen them used as a Digital Read Out (DRO) on a lathe as well as being given the ability to wirelessly log their data over Bluetooth.

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DNA Extraction With A 3D-Printed Centrifuge

May 3, 2016 by Gerrit Coetzee 12 Comments

[F.Lab] is really worried that we are going to prepare a DNA sample from saliva, dish soap, and rubbing alcohol in their 3D-printed centrifuge and then drink it like a shot. Perhaps they have learned from an horrific experience, perhaps biologists have different dietary requirements. Either way, their centrifuge is really cool. Just don’t drink the result. (Ed note: it’s the rubbing alcohol.)

The centrifuge was designed in Sketch-Up and then 3D printed. They note to take extra care to get high quality 3D prints so that the rotor isn’t out of balance. To get the high speeds needed for the extraction, they use a brushless motor from a quadcopter. This is combined with an Arduino and an ESC. There are full assembly instructions on Thingiverse.

[F.Lab] has some other DIY lab equipment designs, such as this magnetic stirrer. Which we assume you could use to make a shot if you wanted to. However, it’s probably not a good idea to mix lab supplies and food surfaces. Video after the break.

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Bullet-time Video Effect By Throwing Your Phone Around

March 7, 2016 by Bob Baddeley 43 Comments

Ski areas are setting formal policies for drones left and right, but what happens when your drone isn’t a drone but is instead a tethered iPhone with wings swinging around you like a ball-and-chain flail as you careen down a mountain? [nicvuignier] decided to explore the possibility of capturing bullet-time video of his ski runs by essentially swinging his phone around him on a tether. The phone is attached to a winged carrier of his own design, 3D printed in PLA.

One would think this would likely result in all kinds of disaster, but we haven’t seen the outtakes yet, and the making-of video has an interesting perspective on each of the challenges he encountered in perfecting the carrier, ranging from keeping it stable and upright, to reducing the motion sickness with the spinning perspective, and keeping it durable enough to withstand the harsh environment and protect the phone.

He has open sourced the design, which works for either iPhone or GoPro models, or it is available for preorder if you are worried about catastrophic delamination of your 3D printed model resulting in much more bullet-like projectile motion.

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Cute, Hackable, 3D Printable Robot Family

February 20, 2016 by Elliot Williams 9 Comments

We first saw the robot Zowi (top row in the banner photo) at Make Munich a few weeks ago, and we were very impressed by how much interesting motion they were getting out of the ‘bot for only using four servo motors. The combination of big feet, strong ankle joints, and clever programming let the cute little bot stand on one leg, do a moonwalk, and even hop. (See the video, below the break.) We knew it was for sale. What we didn’t know is that it was entirely open source.

[Javier Isabel], the inventor, is very good at giving credit where it’s due, and that’s a great thing because his ‘bot is basically an improved BOB robot. That said, you really need to see this thing moving to know what a difference Zowi’s significantly stronger servos and clever programming can make.

But that’s not all! Since everything about Zowi is open, and up on GitHub you can not only 3D print one of your own, but you can easily modify the attractively-boxy case. And a handful of people have taken [Javier] up on the offer, and submitted their modifications back as pull requests. So if you’d rather something mildly more humanoid, and are willing to add a couple more servos, there’s a good basis for your explorations ready to go.

We really like the idea of collaborative toy-robot design, and from what we’ve seen the basic Zowi platform is a winner. Check it out and see if you’re not inspired to add your own personal touch to the design. If you do, be sure to contribute back for others to see!

Thanks [Nils Hitze] for the tip!

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