PrusaSlicer Now Imports STEP Files, Here’s Why That’s A Big Deal

August 17, 2022 by Donald Papp 44 Comments

PrusaSlicer has a new feature: the ability to import a CAD model for 3D printing. Starting in version 2.5.0-beta1, PrusaSlicer can import STEP format 3D models. An imported STEP file is converted to a triangle mesh on import (making it much like a typical .stl or .3mf file) which means that slicing all happens as one would normally expect. This is pretty exciting news, because one is not normally able to drop a CAD format 3D model directly into a slicer. With this change, one can now drag .stp or .step files directly into PrusaSlicer for printing.

First, a brief recap. In the world of 3D models there are two basic kinds: meshes and CAD models. The two work very differently, especially when it comes to editing. 3D printing has a long history of using .stl files (which are meshes) but making engineering-type changes to such files is difficult. Altering the size of a thread or changing mounting holes in a CAD model is easy. On an STL, it is not. This leads to awkward workarounds when engineering-type changes are needed on STLs. STEP, on the other hand, is a format widely supported by CAD programs, and can now be understood by PrusaSlicer directly. Continue reading “PrusaSlicer Now Imports STEP Files, Here’s Why That’s A Big Deal” →

Fytó Is Fido For Phytophiles

August 15, 2022 by Kristina Panos 5 Comments

On the surface, most plants really aren’t all that exciting, save for maybe the Venus flytrap. Sure, you can watch them grow in the long run, but for the most part, they’re just kind of there, quietly bringing peace and cleaner air. Day by day, they hardly move at all, although if you’re one of those people who likes to get the Sim into the pool and take the ladder away, you could always play the drought game just to watch it droop and come back to life a half hour later.

Fytó the smart planter is a much more cool and far less cruel way of spicing up your plant life. The idea is to turn a plant into a pet by giving it an expressive face. Sure, plants have needs, but they communicate them more subtly than the average Earthing. By assigning animated emoji to various conditions, the plant becomes more familiar and in turn, feels more like a pet. Plus, the whole thing is just so darn cute.

Fytó runs on a Raspberry Pi 2W and has six emotions that are based on a capacitive soil moisture sensor, an LM35 temperature sensor, and an LDR module to detect light levels. If everything is copacetic, Fytó puts on a happy face, and will lick its lips after getting a drink of water. If the light is insufficient, Fytó looks sleepy; if the plant needs water, Fytó appears sweaty, red-faced, and parched. Don’t conflate this with the temperature-taking emoji, which indicates that Fytó is too hot. Finally, if the spot is too drafty and cold, Fytó looks like it’s nearly frozen. Be sure to check out the video after the break and watch Fytó work through their range of emotions.

Would you rather hear your plant complain in English? There’s a build for that.

Continue reading “Fytó Is Fido For Phytophiles” →

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Robot Repeatedly Rearranges Remnants In The Round

August 7, 2022 by Michael Shaub 9 Comments

Sisyphus is an art installation by [Kachi Chan] featuring two scales of robots engaged in endless cyclic interaction. Smaller robots build brick arches while a giant robot pushes them down. As [Kachi Chan] says “this robotic system propels a narrative of construction and deconstruction.” The project was awarded honorary mention at the Ars Electronica’s Prix Ars 2022 in the Digital Communities category. Watch the video after the break to see the final concept.

[Kachi Chan] developed the installation in pre-visualizations and through a series of prototypes shown in a moody process film, the second video after the break. While the film is quite short on details, you’ll see iterations of the robot arm and computer vision system. According to this article on the project [Kachi Chan] used Cinema 4D to simulate the motion, ROS for control, PincherX150 robotic arms modified with Dynamixel XM 430 & XL430 servo motors, and custom 3D prints.

We’ve covered another type of Sisyphus project, sand tables like this and the Sisyphish. Continue reading “Robot Repeatedly Rearranges Remnants In The Round” →

Want Faster Extrusion But Don’t Have A Volcano? Nuts!

August 7, 2022 by Al Williams 18 Comments

A lot of people want to print faster. Maybe they don’t like to wait, or they need to print a lot of things. Maybe it is just human nature to want to push things to go faster. The problem is, if you move filament too fast it may not have time to melt inside the hot end. To combat that, some people install a “volcano” — a larger heat block that takes a special longer nozzle. The melt zone is longer so there is more time for the filament to liquefy before shooting out of the nozzle. This is also a problem if you are using a very large nozzle size. But what if you don’t have one of these special hot ends? According to [Stefan], you can use a normal hotend with a volcano-style nozzle just by adding some common nuts. You can see the explanation in the video, below.

The idea came from a few commercial offerings that allow converting between different-sized melt zones. Some of these use the same idea. But, if you are familiar with [Stefan’s] videos, you know he tested the results thoroughly. The tests reveal that a standard V6-style hotend can handle rates of just over 9.8mm/second. with a 0.4mm nozzle at 210C and is usable beyond that. A true volcano hotend. starts deviating from the ideal at about 15mm/second and, also, is usable at even higher rates. But what about just using a long nozzle in a regular block with or without the nuts?

Continue reading “Want Faster Extrusion But Don’t Have A Volcano? Nuts!” →

Toddler EV Gets Big Boy Battery Upgrade

July 29, 2022 by Ryan Flowers 13 Comments

No matter the type of vehicle we drive, it has a battery. Those batteries wear out over time. Even high end EV’s have batteries with a finite life. But when your EV uses Lead Acid batteries, that life is measured on a much shorter scale. This is especially true when the EV is driven by a driver that takes up scarcely more space in their EV than a stuffed tiger toy! Thankfully, the little girl in question has a mechanic:

A 3d printed adapter sends go-juice to the DC-DC converter

Her daddy, [Brian Lough], who documented the swift conversion of his daughter’s toy truck from Lead Acid to Li-Ion in the video which you can see below the break.

Facing challenges similar to that of actual road worthy passenger vehicles, [Brian] teamed up with [bitluni] to solve them. The 12 V SLA battery was being replaced with a 20 V Li-Ion pack from a power tool. A 3d printed adapter was enlisted to break out the power pins on the pack. The excessive voltage was handled with a DC-to-DC converter that, after a bit of tweaking, was putting out a solid 12 V.

What we love about the hack is that it’s one anybody can do, and it gives an inkling of what type of engineering goes into even larger projects. And be sure to watch the video to the end for the adorable and giggly results!

Speaking of larger projects, check out the reverse engineering required in this Lead Acid to Li-Ion conversion we covered in 2016.

Continue reading “Toddler EV Gets Big Boy Battery Upgrade” →

Go Big Or Go Home: 0.6 Mm Nozzles Are The Future

July 29, 2022 by Al Williams 51 Comments

Most desktop fused deposition modeling (FDM) 3D printers these days use a 0.4 mm nozzle. While many people have tried smaller nozzles to get finer detail and much larger nozzles to get faster printing speed, most people stick with the stock value as a good trade-off between the two. That’s the conventional wisdom, anyway. However, [Thomas Sanladerer] asserts that with modern slicers, the 0.4 mm nozzle isn’t the best choice and recommends you move up to 0.6 mm.

If you know [Thomas], you know he wouldn’t make a claim like that without doing his homework. He backs it up with testing, and you can see his thoughts on the subject and the test results in the video below. The entire thing hinges on the Ultimaker-developed Arachne perimeter generator that’s currently available in the alpha version of PrusaSlicer.

We’ve experimented with nozzles as small as 0.1 mm and, honestly, it still looks like an FDM 3D print and printing takes forever at that size. But these days, if we really care about the detail we are probably going to print with resin, anyway.

There are a few slicer settings to consider and you can see the whole setup in the video. The part where an SLA test part is printed with both nozzles is particularly telling. This is something that probably shouldn’t print well with an FDM at all. Both nozzles had problems but in different areas.

Continue reading “Go Big Or Go Home: 0.6 Mm Nozzles Are The Future” →

Custom Raspberry Pi Case Shows The Whole Workflow

July 25, 2022 by Donald Papp 29 Comments

If you are a process junkie and love seeing the end-to-end of how a thing is made and with what tools, then watch [Michael Klements] show off his Raspberry Pi case design. His case has quite a few cool-looking elements to it, and incorporates 3D printing as well as laser-cut and clear bent acrylic for a gorgeous three-quarter view.

[Michael]’s write-up (and accompanying video, embedded below) are partly a review of his Creality 3D printer, and partly a showcase of his Raspberry Pi case design (for which he sells the design files for a small fee on his Etsy store.) But the great part is seeing the creation of every piece that goes into the end product. Not everyone is familiar with the way these tools work, or what they can create, so it’s nice to see attention paid to that side of things.

Both the blog post and the video nicely show off what goes into every part. The video opens with unpacking and setting up the 3D printer (skip ahead to 4:58 if you aren’t interested), followed by printing the parts, laser-cutting the acrylic on a K40 laser cutter, bending the acrylic using a small hand tool, and finally, assembling everything. For the curious, there are also links to the exact parts and equipment he uses.

Like we said, it’s part 3D printer review and part showcase of a design he sells, but it’s great to see each of the parts get created, watch the tools get used, and see the results come together in the final product. And should you wish to go in the opposite direction? A one-piece minimalist case for your Raspberry Pi is only a 3D printer away.

Continue reading “Custom Raspberry Pi Case Shows The Whole Workflow” →