TORLO is a Beautiful 3D Printed Clock

What if you could build a clock that displays time in the usual analog format, but with the hands moving around the outside of the dial instead of rotating from a central point? This is the idea behind TORLO, a beautiful clock built from 3D printed parts.

The clock is the work of [ekaggrat singh kalsi], who wanted to build a clock using a self-oscillating motor. Initial experiments had some success, however [ekaggrat] encountered problems with the motors holding consistent time, and contacts wearing out. This is common in many electromechanical systems — mechanics who had to work with points ignition will not remember them fondly. After pushing on through several revisions, it was decided instead to switch to an ATtiny-controlled motor which was pulsed once every two seconds. This had the benefit of keeping accurate time as well as making it much easier to set the clock.

The stunning part of the clock, however, is the mechanical design. The smooth, sweeping form is very pleasing to the eye, and it’s combined with a beautiful two-tone colour scheme that makes the exposed gears and indicators pop against the white frame. The minute and hour hands form the most striking part of the design — the indicators are attached to a large ring gear that is turned by the gear train built into the frame. The video below the break shows the development process, but we’d love to see a close-up of how the gear train meshes with the large ring gears which are such an elegant part of the clock.

A great benefit of 3D printing is that it makes designing custom gear trains very accessible. We’ve seen other unconventional 3D printed clock builds before. 

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Improving Mister Screamer; an 80 Decibel Filament Alarm

I created a prototype 3D printer filament alarm that worked, but the process also brought some new problems and issues to the surface that I hadn’t foreseen when I first started. Today I’m going to dive further into the prototyping process to gain some insight on designing for a well-specified problem. What I came up with is an easy to build pendant that passively hangs from the filament and alerts you if anything about that changes.

I began with a need to know when my 3D printer was out of filament, so that I could drop whatever I was doing and insert a new spool of filament right up against the end of the previous spool. By doing this within four minutes of the filament running out, printing very large jobs could continue uninterrupted. The device I designed was called Mister Screamer.

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Oddly Satisfying – Twist Containers

One of the great strengths of 3D printing is that it makes creating objects with certain geometries much easier than it would be with traditional subtractive machining methods. Things like thin-walled perfect spheres or objects with wild undercuts become trivial to make. A great case in point is these amazing 3D-printed twist vases.

The key concept behind the vases is that the shape of the container itself is the thread that binds the two halves together. [Devin] has built plenty over the years, continually experimenting with the design, making everything from a useful compact trash container to heavily-twisted, more artistic pieces. [Devin] says they’re incredibly satisfying to play with, and we’re inclined to agree – it’s particularly great to watch the higher-tolerance printed vases twist themselves closed under gravity.

Such designs aren’t actually all that new – there’s similar models on Thingiverse stretching all the way back to 2009. The great thing about the Internet as an ecosystem is that not only do many people often reinvent the same idea, they each give it their own unique twist (pun unintended). Continue reading “Oddly Satisfying – Twist Containers”

Disco Flashlight Binary Analog Clock?

As multitools have lots of different functions in one case, so [Shadwan’s] clock design incorporates a multitude of features. He started the design as a binary clock using a Fibonacci spiral for the shape. However, the finished clock has four modes. The original binary clock, an analog clock, a flashlight (all lights on), and a disco mode that strobes multiple lights.

[Shadwan] used Rhino to model the case and then produced it using a laser cutter. The brains are — small wonder — an Arduino. A 3D-printed bracket holds everything together. You can see the result in the video below.

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Metal 3D Printing: Insta-Layers

Selective Metal Sintering is cool but slow. Fear not, a technology that was initially developed to smooth and pattern laser beams is here to save the day, according to a new paper by Lawrence Livermore researchers.

In a paper titled “Diode-based additive manufacturing of metals using an optically-addressable light valve,” the researchers lay out a procedure for using an array of high-powered laser diodes among other things to print a whole layer of metal from powdered metal at one time. No more forward and backward, left and right. Just one bright flash and you’re done. Naturally, the technology is still in its infancy, but huge 3D printed metallic parts are something we’ve always hoped for.

According to [Matthews], the first author of the paper, the mojo of the process comes from a customized laser modulator: the Optically Addressable Light Valve which functions similarly to liquid crystal-based projectors but can handle the high energies associated with powerful lasers. There’s more information straight from the paper’s authors in this phys.org interview.

While it’s true that now is the time for direct metal 3D printing, it appears that for the time being the average hacker is stuck with alternative methods for printing metal. While it’s not the same, pewter casting with PLA might suffice.

Thanks to [Kevin] for sending this in!

Digital Clock Goes with the Grain

This good-looking clock appears to be made out of a block of wood with LED digits floating underneath. In reality, it is a block of PLA plastic covered with wood veneer (well, [androkavo] calls it veneer, but we think it might just be a contact paper or vinyl with a wood pattern). It makes for a striking effect, and we can think of other projects that might make use of the technique, especially since the wood surface looks much more finished than the usual 3D-printed part.

You can see a video of the clock in operation below. The clock circuit itself is nothing exceptional. Just a MAX7218 LED driver and a display along with an STM32 ARM processor. The clock has a DHT22 temperature and humidity sensor, as well as a speaker for an alarm.

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Transparent 3D Printing?

Transparent plastic is nothing new. However, 3D prints are usually opaque or–at best–translucent. [Thomas Sanladerer] wanted to print something really transparent. He noticed that Colorfabb had an article about printing transparent pieces with their HT filament. [Thomas] wanted to try doing the same thing with standard (and cheaper) PETG, which is chemically similar to the HT. Did he succeed? Watch the video below and find out.

You can get lots of clear plastic filament, but the process of printing layers makes the transparency turn cloudy, apparently mostly due to the small gaps between the layers. The idea with the HT filament is to overextrude at a high enough temperature that the layers can fuse together.

[Thomas] wanted to create some clear parts and diffusers for lamps. The diffusers print using vase mode and the lamps he creates when them look great even without clear diffusers.

His first experiments involved layer height and extrusion rates. He tried to determine what was making things better and worse and modifying his technique based on that. There were also some post-processing steps he tried.

If you want to see what the Colorfabb HT parts made by someone other than Colorfabb look like, check out the second video below from [3D Printing Professor]. The prints he is making don’t look very clear until he does some post processing. Even after the post processing, it isn’t going to fool anyone into thinking it is glass-clear. However, the parts that Colorfabb shows on their blog post about the material do look amazing. Between the overextrusion used to prevent gaps and the post processing steps, [3D Printing Professor] warns that it won’t be easy to get parts with precise dimensions using this technique.

If you have a big budget, you could try printing with actual glass. There seem to be several ways to do that.