Small Feathers, Big Effects: Reducing Stall Speeds With Strips Of Plastic

Birds have long been our inspiration for flight, and researchers at Princeton University have found a new trick in their arsenal: covert feathers. These small feathers on top of birds’ wings lay flat during normal flight but flare up in turbulence during landing. By attaching flexible plastic strips – “covert flaps” – to the top of a wing, the team has demonstrated impressive gains in aircraft performance at low speeds.

Wind tunnel tests and RC aircraft trials revealed a fascinating two-part mechanism. The front flaps interact with the turbulent shear layer, keeping it close to the wing surface, while the rear flap create a “pressure dam” that prevents high-pressure air from moving forward. The result? Up to 15% increase in lift and 13% reduction in drag at low speeds. Unfortunately the main body of the paper is behind a paywall, but video and abstract is still fascinating.

This innovation could be particularly valuable during takeoff and landing – phases where even a brief stall could spell disaster. The concept shares similarities with leading-edge slats found on STOL aircraft and fighter jets, which help maintain control at high angles of attack. Imitating feathers on aircraft wings can have some interesting applications, like improving control redundancy and efficiency.

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The Dyke Delta: A DIY Flying Wing Fits Four

The world of experimental self-built aircraft is full of oddities, but perhaps the most eye-catching of all is the JD-2 “Dyke Delta” designed and built by [John Dyke] in the 1960s. Built to copy some of the 1950’s era innovations in delta-style jet aircraft, the plane is essentially a flying wing that seats four.

And it’s not just all good looks: people who have flown them say they’re very gentle, they get exceptional gas mileage, and the light wing-loading means that they can land at a mellow 55 miles per hour (88 kph). And did we mention the wings fold up so you can store it in your garage?

Want to build your own? [John] still sells the plans. But don’t jump into this without testing the water first — the frame is entirely hand-welded and he estimates it takes between 4,000 and 5,000 hours to build. It’s a labor of love. Still, the design is time-tested, and over 50 of the planes have been built from the blueprints. Just be sure to adhere to the specs carefully!

It’s really fun to see how far people can push aerodynamics, and how innovative the experimental airplane scene really is. The JD-2 was (and probably still is!) certainly ahead of its time, and if we all end up in flying wings in the future, maybe this plane won’t look so oddball after all.

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Sharkskin Coating Reduces Airliner Fuel Use, Emissions

The aviation industry is always seeking advancements to improve efficiency and reduce carbon emissions. The former is due to the never-ending quest for profit, while the latter helps airlines maintain their social license to operate. Less cynically, more efficient technologies are better for the environment, too.

One of the latest innovations in this space is a new sharkskin-like film applied to airliners to help cut drag. Inspired by nature itself, it’s a surface treatment technology that mimics the unique characteristics of sharkskin to enhance aircraft efficiency. Even better, it’s already in commercial service! Continue reading “Sharkskin Coating Reduces Airliner Fuel Use, Emissions”

Victorian Train Tunnel Turned Test Track

Characterizing the aerodynamic performance of a vehicle usually requires a wind tunnel since it’s difficult to control all variables when actually driving. Unless you had some kind of perfectly straight, environmentally controlled, and precision-graded section of road, anyway. Turns out the Catesby Tunnel in the UK meets those requirements exactly, and [Tom Scott] recently got to take a tour of it.

The 2.7 kilometer (1.7 mile) long tunnel was constructed as a railway tunnel between 1895 and 1897, thanks to the estate owner objecting to the idea of “unsightly trains” crossing his property. The tunnel’s construction was precise even by modern standards, deviating only 3 mm from being perfectly straight along its entire length. It lay abandoned for many years until it was paved and converted into a test facility, opening in 2021.

To measure the speed without the luxury of GPS reception, a high-speed camera mounted inside a vehicle detects reflective tags mounted every 5 m along the tunnel’s wall. This provides accurate speed measurement down to 0.001 km/h. A pair of turntables are installed at the ends of the tunnel to avoid an Austin Powers multi-point turn (apparently that’s the technical term) when turning around inside the confined space.

Due to the overhead soil and sealed ends, the temperature in the tunnel only varies by 1 – 2 °C year round. This controlled environment makes the tunnel perfect for coastdown tests, where a vehicle accelerates to a designated speed and then is put into neutral and allowed to coast. By measuring the loss of speed across multiple runs, it’s possible to calculate the aerodynamic drag and friction on the wheels. Thanks to the repeatable nature of the tests, it was even possible to calculate the aerodynamic losses caused by [Tom]’s cameras mounted to the outside of the vehicle.

The Catesby Tunnel is an excellent example of repurposing old infrastructure for modern use. Some other examples we’ve seen include using coal mines and gold mines for geothermal energy.

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Remote-Controlled Hypercar Slices Through Air

Almost all entry-level physics courses, and even some well into a degree program, will have the student make some assumptions in order to avoid some complex topics later on. Most commonly this is something to the effect of “ignore the effects of wind resistance” which can make an otherwise simple question in math several orders of magnitude more difficult. At some point, though, wind resistance can’t be ignored any more like when building this remote-controlled car designed for extremely high speeds.

[Indeterminate Design] has been working on this project for a while now, and it’s quite a bit beyond the design of most other RC cars we’ve seen before. The design took into account extreme aerodynamics to help the car generate not only the downforce needed to keep the tires in contact with the ground, but to keep the car stable in high-speed turns thanks to its custom 3D printed body. There is a suite of high-speed sensors on board as well which help control the vehicle including four-wheel independent torque vectoring, allowing for precise control of each wheel. During initial tests the car has demonstrated its ability to  corner at 2.6 lateral G, a 250% increase in corning speed over the same car without the aid of aerodynamics.

We’ve linked the playlist to the entire build log above, but be sure to take a look at the video linked after the break which goes into detail about the car’s aerodynamic design specifically. [Indeterminate Design] notes that it’s still very early in the car’s development, but has already exceeded the original expectations for the build. There are also some scaled-up vehicles capable of transporting people which have gone to extremes in aerodynamic design to take a look at as well.

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A cardboard wind tunnel

Optimize Your Paper Planes With This Cardboard Wind Tunnel

We at Hackaday are great fans of hands-on classroom projects promoting science, technology, engineering and math (STEM) subjects – after all, inspiring kids with technology at a young age will help ensure a new generation of hardware hackers in the future. If you’re looking for an interesting project to keep a full classroom busy, have a look at [drdonh]’s latest project: a fully-functional wind tunnel made from simple materials.

A styrofoam car model in a cardboard wind tunnelBuilt from cardboard, it has all the same components you’d find in a full-size aerodynamics lab: a fan to generate a decent stream of air, an inlet with channels to stabilize the flow, and a platform to mount experiments on. There’s even some basic instrumentation included that can be used to measure drag and lift, allowing the students to evaluate the drag coefficients of different car designs or the lift-generating properties of various airfoils. Continue reading “Optimize Your Paper Planes With This Cardboard Wind Tunnel”

High-Speed RC Car Needs A Flight Controller

The fastest ground vehicles on earth are not driven by their wheels but by an aircraft jet engine. At world record speeds, they run on an aerodynamic razor’s edge between downforce, which limits speed, and liftoff, which can result in death and destruction. [rctestflight] wanted to see what it takes to run an RC car at very high speeds, so he built a ducted-fan powered car with aerodynamic control surfaces and an aircraft flight controller.

This high-speed car is built on the chassis of a 1/14th scale RC buggy, powered by 4 EDF (electric ducted fans) mounted on a very long aerodynamic foam board shell. It also has an aircraft-style tail with elevons and rudders for stabilization and control at high speed using an ArduPilot flight controller. The flight controller is set up to stabilize in the roll and yaw axis, with only fixed trim in the pitch axis.

[rctestflight] got the car up to 71 MPH (114 km/h), which is fast for most RC cars but well short of the 202 MPH RC car speed record. It was still quite hard to keep in a straight line, and the bumpy roads certainly didn’t help. He hopes to revisit the challenge in the future with larger motors and high voltage batteries.

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