A Hot End And Material Database For 3D Printing

August 18, 2026 by Zoe Skyforest 17 Comments

When it comes to 3D printing in the FDM world, you can go a long way just relying on standard settings that ship with your 3D printer and/or slicer. If you want to push the limits, though, it pays to better understand the hardware and materials you’re working with to know what you can get away with. To that end, [Robert Samples] put together the MeltCalc database to help.

The purpose of MeltCalc is simple—it collates data on hot ends and materials regarding factors like maximum flow rate, print speeds, and heater requirements. If you’re wondering whether a given hot end can flow a given filament at a given rate, for example, this tool is a great place to start. It features 64 different hot ends and 36 polymers typically used in the 3D printing world, and can spit out maximum flow rates and print speed estimations even accounting for fancy tech like Core Heating Technology (CHT) nozzles. It’s all based on thermodynamic modelling which [Robert] put together based on his experience as a chemist who works with polymers. His aim was to provide a tool with realistic flow rates for hot ends, so that end users don’t have to just rely on often-optimistic marketing numbers.

For those eager to dive deeper into the code and modelling, the project source is available on Github. We’ve featured all kinds of other useful hacks in this space lately, too, like our recent look at how to achieve wave overhangs. If you’ve got your own nifty 3D printing tools in the works, don’t hesitate to notify the tipsline.

Startup Claims It Can Boost CPU Performance By 2-100X

June 12, 2024 by Bryan Cockfield 47 Comments

Although Moore’s Law has slowed at bit as chip makers reach the physical limits of transistor size, researchers are having to look to other things other than cramming more transistors on a chip to increase CPU performance. ARM is having a bit of a moment by improving the performance-per-watt of many computing platforms, but some other ideas need to come to the forefront to make any big pushes in this area. This startup called Flow Computing claims it can improve modern CPUs by a significant amount with a slight change to their standard architecture.

It hopes to make these improvements by adding a parallel processing unit, which they call the “back end” to a more-or-less standard CPU, the “front end”. These two computing units would be on the same chip, with a shared bus allowing them to communicate extremely quickly with the front end able to rapidly offload tasks to the back end that are more inclined for parallel processing. Since the front end maintains essentially the same components as a modern CPU, the startup hopes to maintain backwards compatibility with existing software while allowing developers to optimize for use of the new parallel computing unit when needed.

While we’ll take a step back and refrain from claiming this is the future of computing until we see some results and maybe a prototype or two, the idea does show some promise and is similar to some ARM computers which have multiple cores optimized for different tasks, or other computers which offload non-graphics tasks to a GPU which is more optimized for processing parallel tasks. Even the Raspberry Pi is starting to take advantage of external GPUs for tasks like these.

Sharkskin Coating Reduces Airliner Fuel Use, Emissions

August 23, 2023 by Zoe Skyforest 66 Comments

The aviation industry is always seeking advancements to improve efficiency and reduce carbon emissions. The former is due to the never-ending quest for profit, while the latter helps airlines maintain their social license to operate. Less cynically, more efficient technologies are better for the environment, too.

One of the latest innovations in this space is a new sharkskin-like film applied to airliners to help cut drag. Inspired by nature itself, it’s a surface treatment technology that mimics the unique characteristics of sharkskin to enhance aircraft efficiency. Even better, it’s already in commercial service! Continue reading “Sharkskin Coating Reduces Airliner Fuel Use, Emissions” →

picture showing the re-built scale with an extra blue box with electronics on the bottom of it. on the scale, there's a transparent food-grade plastic glass with measurement marks on the side.

Urine Flow Measurement Made Accessible With UroFlow

September 29, 2022 by Arya Voronova 21 Comments

If you’re dealing with a chronic illness, the ability to continuously monitor your symptoms is indispensable, helping you gain valuable insights into what makes your body tick – or, rather, mis-tick. However, for many illnesses, you need specialized equipment to monitor them, and it tends to be that you can only visit your doctor every so often. Thankfully, we hackers can figure out ways to monitor our conditions on our own. With a condition called BPH (Benign Prostate Hyperplasia), one of the ways to monitor it is taking measurements of urinary flow rate. Being able to take these measurements at home provides better insights, and, having found flow rate measurement devices to be prohibitively expensive to even rent, [Jerry Smith] set out to build his own.

This build is truly designed to be reproducible for anyone who needs such a device. Jerry has intricately documented the project and its inner workings – the 31-page document contains full build instructions, BOM for ordering, PCB description and pinout diagrams, calibration and validation instructions, and even software flowcharts; the GitHub repo has everything else you might need. We’re pleasantly surprised – this amount of documentation isn’t typically seen in hacker projects, and is even more valuable considering that this is a medical device that other hackers in need will want to reproduce.

For the hardware, [Jerry] took a small digital scale of a certain model and reused its load cell-based weighing mechanism using an HX711 amplifier, replacing the screen and adding an extra box for control electronics. With an Arduino MKR1010 as brains of the operation, the hardware’s there to log flow data, initially recorded onto the SD card, with WiFi connectivity to transfer the data to a computer for plotting; a DS3234 RTC breakout helps keep track of the time, and a custom PCB ties all of these together. All of these things are easy to put together, in no small part due to the extensive instructions provided.

Continue reading “Urine Flow Measurement Made Accessible With UroFlow” →

Hydraulics Made Simple

April 7, 2021 by Al Williams 5 Comments

Corralling electrons is great and what most of us are pretty good at, but the best projects have some kind of interface to the real world. Often, that involves some sort of fluid such as water or air moving through pipes. If you don’t grasp hydraulics intuitively, [Practical Engineering] has a video you’ll enjoy. It explains how flow and pressure work in pipes.

Granted, not every project deals with piping, but plumbing, sprinkler systems, cooling systems, and even robotics often have elements of hydraulics. In addition, as the video points out, fluid flow in a pipe is very similar to electrical current flowing through wires.

Continue reading “Hydraulics Made Simple” →

Assess Your Output With A Cheap DIY Urine Flowmeter

April 1, 2018 by Dan Maloney 35 Comments

Some things about the human body are trivial to measure. Height, weight, blood pressure, pulse, temperature — these are all easily quantifiable with the simplest of instruments and can provide valuable insights into our state of health. Electrical activity in the heart and the brain can be captured with more complex instruments, too, and all manner of scopes can be inserted into various orifices to obtain actionable information about what’s going on.

But what about, err, going? Urine flow can be an important leading indicator for a host of diseases and conditions, but it generally relies on subjective reports from the patient. Is there a way to objectively measure how well urine is flowing? Of course there is.

The goal for [GreenEyedExplorer]’s simple uroflowmeter is simple: provide a cheap, easy to use instrument that any patient can use to quantify the rate of urine flow while voiding. Now, we know what you’re thinking — isn’t liquid flow usually measured in a closed system with a paddlewheel or something extending into the stream? Wouldn’t such a device for urine flow either be invasive or messy, or both? Rest assured, this technique is simple and tidy. A small load cell is attached to an ESP8266 through an HX711 load cell amp. A small pan on the load cell receives urine while voiding, and the force of the urine striking the pan is assessed by the software. Reports can be printed to share with your doctor, and records are kept to see how flow changes over time.

All kidding aside, this could be an important diagnostic tool, and at 10€ to build, it empowers anyone to take charge of their health. And since [GreenEyedExplorer] is actually a urologist, we’re taking this one seriously.

Continue reading “Assess Your Output With A Cheap DIY Urine Flowmeter” →

Flowing Light Art Inspired By Plankton

January 1, 2018 by James Hobson 9 Comments

With today’s technology, art can be taken in directions that have never before been possible. Taking advantage of this, [teamlab] — an art collective from Japan — have unveiled an art installation that integrates the attendee into the spectacle. In the dark room of the piece ‘Moving Creates Vortices and Vortices Create Movement,‘ you are the brush that paints the flowing display.

Inspired by the movement of ocean plankton, this borrows your movement to create tapestries of light with mirrored walls to aggrandize the effect. As attendees walk about the room, their movements are tracked and translated into flowing patterns projected onto the ground. The faster the people move, the greater the resultant flow. Even those who have stopped to take in the scene are themselves still part of it; their idle forms mimic boulders in a river — as eddies would churn about the obstacle, so too does the light flow around the attendee.

Continue reading “Flowing Light Art Inspired By Plankton” →