24 Hours Of Le Airplanes

September 27, 2022 by Bryan Cockfield 22 Comments

There’s no more famous road endurance race than the 24 Hours of Le Mans, where teams compete to see how far they can drive in a single 24-hour window. The race presents unique challenges not found in other types of racing. While RC airplanes may not have a similar race, [Daniel] a.k.a. [rctestflight] created a similar challenge for himself by attempting to fly an RC airplane non-stop for as long as he could, and a whole host of interesting situations cropped up before and during flight.

In order for an RC plane to fly for an entire day, it essentially needs to be solar powered. A large amount of strategy goes into a design of this sort. For one, the wing shape needs to be efficient in flight but not reduce the amount of area available for solar panels. For another, the start time of the flight needs to be balanced against the position of the sun in the sky. With these variables more or less fixed, [Daniel] began his flight.

It started off well enough, with the plane in an autonomous “return to home” mode which allowed it to continually circle overhead without direct human control. But after taking a break to fly it in FPV mode, [Daniel] noticed that the voltage on his battery was extremely high. It turned out that the solar charge controller wasn’t operating as expected and was shunting a large amount of solar energy directly into the battery. He landed and immediately removed the “spicy pillow” to avoid any sort of nonlinear event. With a new battery in the plane he began the flight again.

Even after all of that, [Daniel] still had some issues stemming from the aerodynamic nature of this plane specifically. There were some issues with wind, and with the flight controller not recognizing the correct “home” position, but all in all it seems like a fun day of flying a plane. If your idea of “fun” is sitting around and occasionally looking up for eight and a half hours. For more of [Daniel]’s long-term autonomous piloting, be sure to take a look at his solar tugboat as well.

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Bee Motion Combines ESP32 With PIR Sensor And USB-C

May 7, 2022 by Tom Nardi 3 Comments

There’s no shortage of ESP32 development boards out there, with many of them offering some “killer app” feature which may or may not align with whatever it is you’re trying to do. But if you’ve got a project that could benefit from the pairing of a powerful WiFi-enabled microcontroller and a passive infrared (PIR) motion sensor, the Bee Motion created by [Paul Price] is certainly worth a close look.

This breadboard compatible package combines an ESP32-S2 module with a top-mounted PIR sensor, making it a turn key solution for all sorts of motion sensing projects. In addition to the expected onboard voltage regulation, there’s also a LiPo charge controller and status LEDs for mobile or battery-backed operation.

While there’s far too many variables involved for [Paul] to give a specific runtime for the Bee Motion, he’s run some numbers and found that a 1500 mAH cell could potentially keep the board running for over a year if you’re taking advantage of the MCU’s deep sleep capabilities. When it’s time to recharge, whenever that may be, the board’s USB-C connector means you won’t be searching around for the proper cable.

Schematics and CAD files are available in the Bee Motion GitHub repo, and [Paul] is also selling assembled boards on Tindie. All you need now is to get inspired by some of the slick PIR projects we’ve covered in the past.

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Tracking Maximum Power Point For Solar Efficiency

September 19, 2021 by Bryan Cockfield 45 Comments

In days of yore when solar panels weren’t dirt cheap, many people (and even large energy companies) used solar trackers to ensure their panels were always physically pointed at the sun to make sure they harvested every watt of energy possible. Since the price of panels has plummeted, though, it’s not economical to install complex machines to track the sun anymore. But all solar farms still track something else, called the Maximum Power Point (MPP), which ensures that even stationary panels are optimized for power production.

While small MPP trackers (MPPT) are available in solar charge controllers in the $200 range that are quite capable for small off-grid setups, [ASCAS] aka [TechBuilder] decided to roll out an open source version with a much lower price tag since most of the costs of these units are in R&D rather than in the actual components themselves. To that end, the methods that he uses for his MPPT are essentially the same as any commercial unit, known as synchronous buck conversion. This uses a specially configured switch-mode power supply (SMPS) in order to match the power output of the panels to the best power point for any given set of conditions extremely rapidly. It even works on many different battery configurations and chemistries, all configurable in software.

This build is incredibly extensive and goes deep into electrical theory and design choices. One design choice of note is the use of an ESP32 over an Arduino due to the higher resolution available when doing analog to digital conversion. There’s even a lengthy lecture on inductor core designs, and of course everything on this project is open source. We have also seen the ESP32 put to work with MPPT before, although in a slightly less refined but still intriguing way.

Thanks to [Sofia] for the tip!

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Let The Solar Free

October 24, 2020 by Matthew Carlson 15 Comments

Anyone tackling solar power for the first time will quickly find there’s a truly dizzying amount of information to understand and digest. You might think you just need to buy some solar panels, wire them together, and just sort of plug them in. But there are a hundred and one different questions about how they’ll be connected, the voltage of the panels, and the hardware for driving a load. [Michel], [case06], and [Martin Jäger] have set out to create a simpler and easier to understand charge controller named LibreSolar.

A charge controller is fundamentally a simple idea. The goal is to charge a battery with solar panels, which means it’s essentially just a heavy-duty DC/DC buck converter. What makes this project different is that it is an open platform built for extensibility.

There are UEXT connectors included for adding extra peripherals, and with some tweaks to the STM32 firmware, it would be easy to handle small wind turbines (with some rectification to convert to DC, of course). LibreSolar seems to be designed with an eye towards creating a nano-scale localized networked grid. For example, they’ve developed a Raspberry Pi Zero module that uses WiFi to create a CAN bus allowing the boxes to communicate their maximum voltage to each other. This makes the system as plug-and-play as possible, as the bus doesn’t require a master controller to communicate.

With features such as MPPT (Maximum Power Point Tracking), 20 amp peak charging, a USB interface for updating, and several built-in protection mechanisms, it’s clearly a well thought through project. We look forward to seeing it deployed in the real world!

Improved Outdoor Solar Harvester Now Handles All The Parts

November 19, 2019 by Donald Papp 6 Comments

[Vadim Panov]’s 3D printed solar harvester is in effect a rechargeable outdoor battery, and the real challenge he faced when designing it was having it handle the outdoors reliably. The good news is that part is solved, and his newest design is now also flexible enough to handle a variety of common and economical components such as different battery connectors, charge controllers, and solar panel sizes. All that’s left is to set it up using the GoPro-style mounting clamp and let it soak up those solar rays.

We saw his first version earlier this year, which uses inventive and low-cost solutions for weatherproofing like coating the 3D print with epoxy (the new version makes this easier and less messy, by the way.) It was a fine design, but only worked with one specific solar panel size and one specific configuration of parts. His newest version makes a few mechanical improvements and accommodates a wide variety of different components and solar panel sizes. The CAD files are all available on the GitHub repository but he’s conveniently provided STL files for about a dozen common sizes.

When it comes to harvesting light, staying indoors offers less power but requires a far less rugged setup. If that interests you, be sure to check out the Tiny Solar Energy Module (TSEM) which can scrape up even indoor light.

Soak Up The Sun With This 3D Printed Solar Harvester

July 9, 2019 by Tom Nardi 31 Comments

At first glance, adding solar power to your project might seem easy. Get a photovoltaic panel, point it towards the big ball of burning gas in the sky, and off you go. But in reality, there’s a bit more to it than that. Especially when you’re trying to do something on a small scale. Without a rooftop full of panels pumping out power, you’ve got to take what you can get.

If you’re looking to power small electronic devices such as sensors with a single solar panel, [Vadim Panov] has put together a very concise write-up and video on building a low-cost solar harvester. It combines a relatively small photovoltaic panel, a charging circuit, and a battery for energy storage into a easily mountable package. He’s provided all the details necessary to create your own version, all you have to do now is come up with the application for it.

As far as the electronics go, this project is about as straightforward as it gets. The three watt panel is connected up to a simplistic charging circuit, which in turn feeds into a single 18650 cell. You might be wondering why a charge controller is even necessary in such a simple set up. One problem is that the output voltage of the panel is higher than that of the battery. You also need a blocking diode that will prevent the battery from discharging into the cell during the night or in cloudy conditions.

While the electronics might seem elementary to some readers, we think the 3D printed case alone is worth taking a look at. Not only has [Vadim] come up with a design that perfectly encloses the fragile solar panel and associated electronics, but in the video after the break, he also explains how the entire thing can be made waterproof with an epoxy coating. As 3D prints can have a tendency to be porous, this technique is definitely something you should file away mentally if you’ve been thinking of deploying a printed enclosure outdoors.

Whether you’re looking to power environmental sensors for as near a century as is technically possible or a portable OpenWRT router for mobile anonymity, these small solar panels hold a lot of promise if you know how to work around their limitations.

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Keeping Birds At Bay With An Automated Spinning Owl

May 30, 2019 by Tom Nardi 3 Comments

There’s nothing wrong with building something just to build it, but there’s something especially satisfying about being able to solve a real-world problem with a piece of gear you’ve designed and fabricated. When all the traditional methods to keep birds from roosting on his mother’s property failed, [MNMakerMan] decided to come up with a more persuasive option: a solar powered spinning owl complete with expandable batons.

We imagine the owl isn’t strictly necessary when you’re whacking the birds with a metal bar to begin with, but it does add a nice touch. Perhaps it will even serve to deter some of the less adventurous birds before they get within clobbering distance, which is probably in their best interest. [MNMakerMan] says the rotation speed of the bars seems low enough that he doesn’t think it will do the birds any physical harm, but it’s still got to be fairly unpleasant.

At first glance you might think that this contraption simply spins when the small 10 watt photovoltaic panel next to it catches the sun, but there’s actually a bit more to it than that. Sure he probably could just have it spin constantly whenever the sun is up, but instead [MNMakerMan] is using a ATtiny85 to control the 11 RPM geared DC motor with a IRF540 MOSFET. By adding a DS3231 RTC module into the mix, he’s able to not only accurately control when the spinner begins and ends its bird-busting shift, but implement timed patterns rather than running it the whole time. All of which can of course be fine-tuned by adjusting a couple variables and reflashing the chip.

We’ve seen plenty of automated systems for keeping cats away, and of course squirrels are a common target for such builds as well, but devices to deter birds are considerably less common among these pages. So it would seem that, at least for now, [MNMakerMan] has the market cornered on solar bird smashing gadgets. We’re sure Mom’s very proud.

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