Nixie Tube Energy Meter Dresses Up Front Hall

January 4, 2016 by Dan Maloney 16 Comments

When you move into a new house, there’s always something that needs fixing up. A bit of paint and some new drapes may help freshen up the place and put your mark on it, but things like exposed wiring and a very utilitarian looking electrical panel in your front hall are altogether different. Unwilling to live with the mess, [John Whittington] decided to enclose his utility panel and add a Nixie tube IoT watt meter to dress things up while monitoring energy usage.

Looking at the “before” pictures on [John]’s blog, we can see why he’d want to invest the effort – not exactly an attractive way to greet guests at the front door. A simple wooden box to replace the previous cover would have sufficed, but why pass up the opportunity to add value? [John] opted for a Nixie tube display to complement the glass of the electric meter. The Nixie modules were a bit on the pricey side, though, so with only a pair of tubes to work with, [John] came up with a clever system to indicate the scale of the display. We doubt he’ll ever see megawatt-level instantaneous power draw, but the meter is also capable of totalling energy use, and as a bonus an ESP-8266 gives lets him stream data to the web.

We’ve featured tons of Nixie projects before – everything from clocks to cufflinks. We have to agree that [John]’s Nixie project turned out great, and it’s sure to be a conversation starter with arriving guests.

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Resource Monitoring Solution

March 25, 2015 by Anool Mahidharia 27 Comments

Electricity, Gas and Water – three resources that are vital in our daily lives. Monitoring them using modern technology helps with conservation, but the real impact comes when we use the available data to reduce wasteful usage over time. [Sébastien] was rather embarrassed when a problem was detected in his boiler only during its annual inspection. Investigations showed that the problem occurred 4 months earlier, resulting in a net loss of more than 450 cubic meters, equivalent to 3750 liters per day (about 25 baths every day!). Being a self professed geek, living in a modern “connected” home, it rankled him to the core. What resulted was S-Energy – an energy resource monitoring solution (translated) that checks on electricity, gas and water consumption using a Raspberry Pi, an Arduino, some other bits of hardware and some smart software.

[Sébastien] wanted a system that would warn of abnormal consumption and encourage his household folks to consume less. His first hurdle was the meters themselves. All three utilities used pretty old technology, and the meters did not have pulse data output that is commonplace in modern metering. He could have replaced the old meters, but that was going to cost him a lot of money. So he figured out a way to extract data from the existing meters. For the Electricity meter, he thought of using current clamps, but punted that idea considering them to be suited more for instantaneous readings and prone for significant drift when measuring cumulative consumption. Eventually, he hit upon a pretty neat hack. He took a slot type opto coupler, cut it in half, and used it as a retro-reflective sensor that detected the black band on the spinning disk of the old electro-mechanical meter. Each turn of the disk corresponds to 4 Watt-hours. A little computation, and he’s able to deduce Watt-hours and Amps used. The sensor is hooked up to an Arduino Pro-mini which then sends the data via a nRF24L01+ module to the main circuit located inside his house. The electronics are housed in a small enclosure, and the opto-sensor looks just taped to the meter. He has a nice tip on aligning the infra-red opto-sensor – use a camera to check it (a phone camera can work well).

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Watt Meter Build Walks You Through Power Measurement Basics

February 7, 2015 by Anool Mahidharia 27 Comments

You almost never hear of a DC Watt Meter – one just does some mental math with Volts and Amps at the back of one’s head. An AC Watt Meter, on the other hand, can by pretty useful on any workbench. This handy DIY Digital AC Watt Meter not only has an impressive 30A current range, but is designed in a hand-held form factor, making it easy to carry around.

The design from Electro-Labs provides build instructions for the hardware, as well as the software for the PIC micro-controller at its heart. A detailed description walks you through the schematic’s various blocks, and there’s also some basics of AC power measurement thrown in for good measure. The schematic and board layout are done using SolaPCB – a Windows only free EDA tool which we haven’t heard about until now. A full BoM and the PIC code round off the build. On the hardware side, the unit uses MCP3202 12 bit ADC converters with SPI interface, making it easy to hook them up to the micro-controller. A simple resistive divider for voltage and an ACS-712 Hall Effect-Based Linear Current Sensor IC are the main sense elements. Phase calculations are done by the micro-controller. The importance of isolation is not overlooked, using opto-isolators to keep the digital section away from the analog. The board outline looks like it has been designed to fit some off-the-shelf hand-held plastic enclosure (if you can’t find one, whip one up from a 3D printer).

Although the design is for 230V~250V range, it can easily be modified for 110V use by changing a few parts. Swap the transformer, change the Resistive voltage divider values, maybe some DC level shifting, and you’re good to go. The one feature that would be a nice upgrade to this meter would be Energy measurements, besides just Power. For an inside look at how traditional energy meters work, head over to this video where [Ben Krasnow] explains KiloWatt Hour Meters

Everyone’s Favorite Energy Meter Hack, Now Wireless

January 9, 2015 by Bryan Cockfield 9 Comments

[Kalle] is at it again with more hacks on electricity use meters. This time, the meter has been hacked to stream their data over the aether wirelessly. Now, data can be grabbed from multiple devices simultaneously, making the possibilities for home energy monitoring limitless

The first project [Kalle] did involved finding a meter from China with capabilities similar to (and cheaper than) the Kill-a-Watt meters. Unlike the Kill-a-Watt which spits out analog values, the Chinese meter sent digital information out on a ribbon cable with the bus lines labeled. Since the meter was so hackable, [Kalle] took it even further in this hack.

With those pesky wires out of the way, the device now uses an Arduino Pro Mini to sniff the energy meter’s data stream. Then it transmits the data wirelessly with a nRF34L01+ transceiver. As a perk, all of these chips fit inside the case of the energy meter, making this a very tidy hack indeed. The project code an incredible amount of detail is available on the project site, so be sure to check this one out for all of your energy monitoring needs!