FreeCAD Is Simple, According To This Tutorial

July 5, 2023 by Al Williams 44 Comments

Remember learning to tie your shoes or ride a bike? Like many things, that’s easy once you know how to do it, but seems impossible before you learn. [NovaSpirit] asserts that Freecad is simple, and provides a simple walkthrough to create a part in the video below.

If this were riding a bike, this tutorial would be akin to watching someone ride a bike to pick up tips. You’d probably still want to have someone explain details to you before you attempt it yourself.

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Using FreeCAD To Replace OEM Parts

June 10, 2023 by Bryan Cockfield 46 Comments

As much as we might all like it if manufacturers supported their products indefinitely with software updates or replacement parts, this just isn’t feasible. Companies fail or get traded, technologies evolve, and there’s also an economic argument against creating parts for things that are extremely old or weren’t popular in the first place. So, for something like restoring an old car, you might have to resort to fabricating replacement parts for your build on your own. [MangoJelly] shows us how to build our own replacement parts in FreeCAD in this series of videos.

The build does assume that the original drawings or specifications for the part are still available, but with those in hand FreeCAD is capable of importing them and then the model scaling to match the original specs shown. This video goes about recreating a hinge on an old truck, so with the drawings in hand the part is essentially traced out using the software, eventually expanding it into all three dimensions using all of the tools available in FreeCAD. One of the keys to FreeCAD is the various workbenches available that all have their own sets of tools, and being able to navigate between them is key to a build like this.

FreeCAD itself is an excellent tool for anyone repairing old vehicles like this or those making 3D prints, designing floorplans for houses, or really anything you might need to model in a computer before bringing the idea into reality. It does have a steep learning curve (not unlike other CAD software) so it helps to have a video series like this if you’re only just getting started or looking to further hone your design skills, but the fact that it’s free and open-source make it extremely attractive compared to its competitors.

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How To Model A Twisted Part In FreeCAD

May 6, 2023 by Donald Papp 84 Comments

Quick references are handy, but sometimes it’s nice to have a process demonstrated from beginning to end. In that spirit, [Darren Stone] created a video demonstrating how to model a twisted part in FreeCAD, showing the entire workflow of creating the part as a blend of surfaces and curves that get turned into a solid.

FreeCAD is organized using the concept of multiple “workbenches” which are each optimized for different tools and operations, and [Darren] walks through doing the same jobs in a few different ways.

This twisted bracket is a simple part that is nevertheless nontrivial from a CAD perspective, and that makes it a good candidate for showing off the different workbenches and tools.

The video below is also pretty good overall demonstration of what designing a part from a mechanical drawing looks like when done in FreeCAD. As for mechanical drawings themselves, we’ve seen FreeCAD can be used to make those, too.

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ChatGPT Makes A 3D Model: The Secret Ingredient? Much Patience

May 4, 2023 by Donald Papp 44 Comments

ChatGPT is an AI large language model (LLM) which specializes in conversation. While using it, [Gil Meiri] discovered that one way to create models in FreeCAD is with Python scripting, and ChatGPT could be encouraged to create a 3D model of a plane in FreeCAD by expressing the model as a script. The result is just a basic plane shape, and it certainly took a lot of guidance on [Gil]’s part to make it happen, but it’s not bad for a tool that can’t see what it is doing.

The first step was getting ChatGPT to create code for a 10 mm cube, and plug that in FreeCAD to see the results. After that basic workflow was shown to work, [Gil] asked it to create a simple airplane shape. The resulting code had objects for wing, fuselage, and tail, but that’s about all that could be said because the result was almost — but not quite — completely unlike a plane. Not an encouraging start, but at least the basic building blocks were there. Continue reading “ChatGPT Makes A 3D Model: The Secret Ingredient? Much Patience” →

Soldering Station Designed Around Batteries

April 28, 2023 by Bryan Cockfield 19 Comments

Companies now are looking to secure revenue streams by sneakily locking customers into as many recurring services as possible. Subscription software, OS ecosystems, music streaming, and even food delivery companies all want to lock consumers in to these types of services. Battery-operated power tools are no different as there’s often a cycle of buying tools that fit one’s existing batteries, then buying replacement batteries, ad infinitum. As consumers we might prefer a more open standard but since this is not likely to happen any time soon, at least we can build our own tools that work with our power tool brand of choice like this battery-powered soldering station. Continue reading “Soldering Station Designed Around Batteries” →

Using STEP And STL Files In FreeCAD

April 16, 2023 by Al Williams 11 Comments

If you’ve tried FreeCAD, you know that it has a daunting number of workbenches and options. [MangoJelly] has a large number of video tutorials on FreeCAD, and the latest one, below, covers working with STEP and STL with the tool.

If you’ve ever wondered why designers like to work with STEP files and not STL, this video answers that question immediately. A part brought in from a STEP file is closer to the original CAD object. It doesn’t have all the operations that make the part up, but it does have proper faces that you can work with like a normal part. The same part imported from STL, however, is one single mesh.

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Ethersweep: An Easy-To-Deploy Ethernet Connected Stepper Controller

September 7, 2022 by Dave Rowntree 35 Comments

[Neumi] over on Hackaday.IO wanted a simple-to-use way to drive stepper motors, which could be quickly deployed in a wide variety of applications yet to be determined. The solution is named Ethersweep, and is a small PCB stack that sits on the rear of the common NEMA17-format stepper motor. The only physical connectivity, beside the motor, are ethernet and a power supply via the user friendly XT30 connector. The system can be closed loop, with both an end-stop input as well as an on-board AMS AS5600 magnetic rotary encoder (which senses the rotating magnetic field on the rear side of the motor assembly – clever!) giving the necessary feedback. Leveraging the Trinamic TMC2208 stepper motor driver gives Ethersweep silky smooth and quiet motor control, which could be very important for some applications. A rear-facing OLED display shows some useful debug information as well as the all important IP address that was assigned to the unit.

Control is performed with the ubiquitous ATMega328 microcontroller, with the Arduino software stack deployed, making uploading firmware a breeze. To that end, a USB port is also provided, hooked up to the uC with the cheap CP2102 USB bridge chip as per most Arduino-like designs. The thing that makes this build a little unusual is the ethernet port. The hardware side of things is taken care of with the Wiznet W5500 ethernet chip, which implements the MAC and PHY in a single device, needing only a few passives and a magjack to operate. The chip also handles the whole TCP/IP stack internally, so only needs an external SPI interface to talk to the host device.