Ethanol-Powered Arduinos

April 19, 2017 by Elliot Williams 36 Comments

Following the time-honored YouTube tradition of ordering cheap stuff online and playing with it while the camera runs, [Monta Elkins] bought a Stirling engine that drives a DC motor used as a generator. How much electrical juice can this thing provide, running on just denatured alcohol? (Will it blend?)

The answer is probably not really a spoiler: it generates enough to run “Blink.ino” on a stock Arduino, at least when powered directly through the 5 V rail. [Monta] recorded an open-circuit voltage of around 5 V, and a short-circuit current of around 100 mA at a measured few hundred millivolts. While he didn’t log enough of the points in-between to make a real power curve, we’re guessing the generator might be a better match for 3.3 V electronics. The real question is whether or not it can handle the peaky demands of an ESP8266. Serious questions, indeed!

The video is a tad long, but it’s more than made up for by the sight of an open flame vibro-botting itself across his desk while [Monta] is trying to cool the cold side down with a melting ice cube. Which got us thinking, naturally. If you just had two of the Stirling engines… Continue reading “Ethanol-Powered Arduinos” →

Generator Monitor Gives The Phone Company The Boot

April 9, 2017 by Bryan Cockfield 23 Comments

Part of the problem with having an alarm system is its reliance on land line telephone service. Some of them are getting away from this practice, but there are still many legacy systems out there that require a check to be sent in to Ma Bell every month in addition to the alarm system fees. Like these antiquated systems, [jgyates] was having a similar problem with the generator at his home which could only be monitored with a link to a cell network. Now that there’s a Raspberry Pi in every house, however, [jgyates] has a generator monitor that isn’t beholden to the phone company.

The hardware setup is little more than connecting the communications lines from the generator’s controller (in this case, a Generac Evolution controller) to the serial communications pins on a Raspberry Pi 3. [jgyates] did most of the work in Python, and his code is able to monitor almost every aspect of this generator and report it over WiFi or Ethernet, as well as control the generator settings from anywhere that has an Internet connection.

Even if you don’t have a generator with this particular controller, it will be a good guide for converting a monitor of any type into one that doesn’t require a land line or cell network connection. To that end, there have been lots of projects that convert even simple, old, analog household devices to report data over the LAN.

Lean Thinking Helps STEM Kids Build A Tiny Windfarm

January 18, 2017 by Dan Maloney 35 Comments

When we see a new build by [Gord] from Gord’s Garage, we never know what to expect. He seems to be pretty skilled at whatever he puts his hand to, with a great design sense and impeccable craftsmanship. You might expect him to tone it down a little for a STEM-outreach wind turbine project then, but when you get a chance to impress 28 fifth and sixth graders, you might as well go for it.

Starting with an idea from his daughter’s teacher for wind turbines each kid could make, [Gord] applied a little lean methodology so the kids would be able to complete the build in the allotted time. The design is simple – a couple of old CDs holding vertical sections of PVC tubing to catch the breeze and spin neodymium magnets over four flat coils of magnet wire. It’s enough to light a single LED and perhaps a kid’s imagination.

As simple as the turbine is, the process of building it needed to be stripped of as much unnecessary work as possible, and [Gord] really shines here. He built jigs and fixtures galore, pre-built some assemblies, and set up well-organized workstations for each step of the build. Everything was clearly labeled, adult volunteers were trained using the video after the break, and a good time was had by all.

Sometimes the hack isn’t in the product but in the process, and [Gord] managed to hack a success out a potential disaster of disappointed kids. If getting a taste of [Gord]’s style makes you want to see more, check out his guitar fretting jig or his brake rotor mancave clock.

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Hand Cranked Generator Charges Supercaps, Starts Car

January 4, 2017 by Dan Maloney 82 Comments

Pity the lowly lead-acid battery. A century of use as the go-to method for storing enough electrons to spin the starter motor of a car engine has endeared it to few. Will newer technology supplant that heavy, toxic, and corrosive black box under your hood? If this supercapacitor boost box is any indication, then we’d say lead-acid’s days are numbered.

To be fair, we’ll bet that number is still pretty big. It takes a lot to displace a tried and true technology, especially for something as optimized as the lead-acid battery. But [lasersaber]’s build shows just how far capacitive storage has come from the days when supercaps were relegated to keeping your PC’s clock running. With six commercial 400F caps and a custom-built balance board, the bank takes a charge from a cheap 24V hand generator. The output is either to a heavy-duty lighter socket or some automotive-style lugs, and the whole thing is housed in a simple box partially constructed using energy stored in the bank. Can the supercaps start a car? Stay tuned after the break for the answer.

Although we’ve seen supercaps replace a motorcycle battery before, we’re a little disappointed that the caps used here only have a 1500-hour life – lead-acid wins that fight hands down. But this one gives us lots of ideas for future builds, and we’re heartened by the fact that the supercaps for this build ring up to less than $70.

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Tiny Tunes On An ATtiny13

November 24, 2016 by Gerrit Coetzee 8 Comments

When you take a microcontroller class in university, one of the early labs they have you drudge through on your way to, promised, mastery over all things embedded, is a tiny music generator.

It’s a more challenging lab than one would expect. It takes understanding the clock of the microcontroller and its sometimes temperamental nature. It takes a clear mental picture of interrupts, and is likely one of the first experiences a burgeoning designer will have worrying about the execution time of one of their loops. Also tables, data structures, and more. It even requires them to go out of their comfort zone a learn about an unrelated field, a challenge often faced in practicing engineering.

Luckily [Łukasz Podkalicki] has done a great job of documenting the adventure. He’s got everything from the schematic and code to the PWM traces on the oscilloscope.

It’s also worth mentioning that he’s got a few other really nice tutorials for the ATtiny13 microcontroller on his blog. A tiny party light generator and a IR receiver among them.

Trash-heap Water Wheel Recharges IPhone In The Woods

August 15, 2016 by Dan Maloney 33 Comments

We’ve all been there – hiking in the woods with a dead phone battery. No GPS, no way to Tweet that selfie from some hill with a great vista. It’s a disaster! But not if you have access to a little trailside junk and have the ingenuity to build this field-expedient water wheel generator to recharge your phone.

OK, it’s a stretch to imagine finding all the things needed for [Thomas Kim]’s hack. We’re only guessing at the BOM – the video below has little commentary, so what you see is what you get – but it looks like a garbage can at the trailhead might at least yield the materials needed to build the turbine. Water bottle bottoms and a couple of plastic picnic plates form the Pelton-like impeller, the frame looks like an old drying rack, and the axle appears to be a campfire skewer. But you might have a hard time finding the electrical side of the build, which consists of a stepper motor, a rectifier, and an electrolytic cap. Then again, you could get lucky and find a cast-off printer by the side of the road. No matter how he got the materials, it’s pretty cool to see an iPhone recharging next to a babbling brook in the woods.

Looking for a little more oomph from your trash-heap hydroelectric turbine? Maybe you need to look at this washing machine power plant build.

Continue reading “Trash-heap Water Wheel Recharges IPhone In The Woods” →

Physics You’ve Never Heard Of Provides Power From Waves

November 27, 2015 by Elliot Williams 37 Comments

“In the future, we’ll be generating a significant fraction of our electricity from harnessing the waves!” People have been saying this for decades, and wave-generated electricity is not a significant fraction of an ant’s poop. It’d be fantastic if this could change.

If you believe the owners of Oscilla Power, the main failing of traditional wave-power generators is that they’ve got too many moving parts. Literally. Metal mechanical parts and their seals and so on are beaten down by sun and salt and surf over time, so it’s expensive to maintain most of the generator designs, and they’re just not worth it.

Oscilla’s generator, on the other hand, has basically no moving parts because it’s based on magnetostriction, or rather on inverse magnetostriction, the Villari effect. Which brings us to the physics.

Magnetostriction is the property that magnetic materials can shrink or expand just a little bit when put in a magnetic field. The Villari effect (which sounds much cooler than “inverse magnetostriction”) is the opposite: magnetic materials get more or less magnetic when they’re squeezed.

So to make a generator, you put two permanent magnets on either end, and wind coils around magnetostrictive metal bars that are inside the field of the permanent magnets. Squeeze and stretch the bars repeatedly and the net magnetic field inside the coils changes, and you’re generating electricity. Who knew?

Right now, according to The Economist Magazine’s writeup on Oscilla, the price per watt isn’t quite competitive with other renewable energy sources, but it’s looking close. With some more research, maybe we’ll be getting some of our renewable energy from squeezing ferrous bars.

And while we’re on the topic, check out this recent article on magnets, and how they work.