LED Wall Clock Gets Raspberry Pi Pico Upgrade

January 1, 2025 by Tom Nardi 11 Comments

When [Rodrigo Feliciano] realized that the reason his seven-segment LED wall clock wasn’t working was because the original TG1508D5V5 controller was fried, he had a decision to make. He could either chuck the whole thing, or put in the effort to reverse engineer how the displays were driven and replace the dead controller with something a bit more modern. Since you’re reading this post on Hackaday, we bet you can guess which route he decided to take.

If you happen to own the same model of clock as [Rodrigo], then you really lucked out. He’s done a fantastic job documenting how he swapped the original controller out for a Raspberry Pi Pico W, which not only let him bring the clock back to life, but let him add new capabilities such as automatic time setting via Network Time Protocol (NTP).

But even if you don’t have this particular clock there’s probably something you can learn from this project, as it’s a great example of practical reverse engineering. By loading a high-resolution image of the back of the PCB into KiCad, [Rodrigo] was able to place all the components into their correct positions and following traces to see what’s connected to what.

Pretty soon he not only had a 3D model of the clock’s PCB, but a schematic he could use to help wire in the Pi Pico. Admittedly this is a pretty straightforward PCB to try and reverse engineer, but hey, you have to start somewhere.

We had high hopes for KiCad’s image import feature when it was introduced, and it’s great to see real-world examples like this trickle in as more folks learn about it.

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The 6809 8-Bit Microcomputer: A Father-Son Odyssey

December 6, 2024 by Heidi Ulrich 22 Comments

If you’re nostalgic for the golden age of microprocessors and dream of building your own computer, this story might spark your imagination. [Eric Lind], passionate retro enthusiast and his 14-year-old son, embarked on a mission to craft a microcomputer from scratch, centred around the exotic Motorola 6809 chip: the µLind.

What sets this project apart is its ambition: bridging retro computing with modern enhancements. Starting with just a 6809 and some basic peripherals, the men designed a multi-stage roadmap to realize their dream. Each stage brought new challenges: debugging an address decoder, reworking memory management, and evolving glue logic into programmable GAL chips. Fascinatingly, the project isn’t just about nostalgia—it’s a playground for exploring multitasking operating systems and pushing the boundaries of 8-bit computing.

Their creativity shines in solutions like a C64-compatible joystick port, add-on expansion cards, and a memory overkill of 1MB RAM. With every setback—a missing pull-up resistor or a misrouted IRQ signal—their determination grew stronger. By combining old-school know-how with modern tools like KiCad, they’ve created something that is both personal and profoundly inspiring.

[Eric]’s hope and goal is to establish a community of people that want to expand beyond the traditional Z80 and 6502 based SBC’s. Interested? Read [Eric]’s project log on Hackaday.io and start crafting!

Apollo-era PCB Reverse Engineering To KiCad

November 25, 2024 by Chris Lott 24 Comments

Earlier this year [Skyhawkson] got ahold of an Apollo-era printed circuit board which he believes was used in a NASA test stand. He took high quality photos of both sides of the board and superimposed them atop each other. After digging into a few obsolete parts from the 1960s, he was able to trace out the connections. I ran across the project just after making schematics for the Supercon badge and petal matrix. Being on a roll, I decided to take [Skyhawkson]’s work as a starting point and create KiCad schematics. Hopefully we can figure out what this circuit board does along the way.

The board is pretty simple:

approximately 6.5 x 4.5 inches
22 circuit edge connector 0.156 in pitch
31 ea two-terminal parts ( resistors, diodes )
3 ea trimmer potentiometers
7 ea transistors
parts arranged in 4 columns

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Hackaday Links: November 24, 2024

November 24, 2024 by Dan Maloney 6 Comments

We received belated word this week of the passage of Ward Christensen, who died unexpectedly back in October at the age of 78. If the name doesn’t ring a bell, that’s understandable, because the man behind the first computer BBS wasn’t much for the spotlight. Along with Randy Suess and in response to the Blizzard of ’78, which kept their Chicago computer club from meeting in person, Christensen created an electronic version of a community corkboard. Suess worked on the hardware while Christensen provided the software, leveraging his XMODEM file-sharing protocol. They dubbed their creation a “bulletin board system” and when the idea caught on, they happily shared their work so that other enthusiasts could build their own systems.

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Supercon 2024 SAO Petal KiCad Redrawing Project

November 19, 2024 by Chris Lott 4 Comments

Last week I completed the SAO flower badge redrawing task, making a complete KiCad project. Most of the SAO petals are already released as KiCad projects, except for the Petal Matrix. The design features 56 LEDs arranged in eight spiral arms radiating from the center. What it does not feature are straight lines, right angles, nor parts placed on a regular grid.

Importing into KiCad

Circuit Notes for LEDs, Thanks to [spereinabox]

I followed the same procedures as the main flower badge with no major hiccups. This design didn’t have any released schematics, but backing out the circuits was straightforward. It also helped that user [sphereinabox] over on the Hackaday Discord server had rung out the LED matrix connections and gave me his notes.

Grep Those Positons

I first wanted to only read the data from the LEDs for analysis, and I didn’t need the full Kicad + Python scripting for that. Using grep on the PCB file, you get a text file that can be easily parsed to get the numbers. I confirmed that the LED placements were truly as irregular as they looked.

My biggest worry was how obtain and re-apply the positions and angles of the LEDs, given the irregular layout of the spiral arms. Just like the random angles of six SAO connector on the badge board, [Voja] doesn’t disappoint on this board, either. I fired up Python and used Matplotlib to get a visual perspective of the randomness of the placements, as one does. Due to the overall shape of the arms, there is a general trend to the numbers. But no obvious equation is discernable.

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Supercon 2024 Flower SAO Badge Redrawing In KiCad

October 31, 2024 by Chris Lott 12 Comments

Out of curiosity, I redrew the Supercon Vectorscope badge schematics in KiCad last year. As you might suspect, going from PCB to schematic is opposite to the normal design flow of KiCad and most other PCB design tools. As a result, the schematics and PCB of the Vectorscope project were not really linked. I decided to try it again this year, but with the added goal of making a complete KiCad project. As usual, [Voja] provided a well drawn schematic diagram in PDF and CorelDRAW formats, and a PCB design using Altium’s Circuit Maker format (CSPcbDoc file). And for reference, this year I’m using KiCad v8 versus v7 last year.

Importing into KiCad

This went smoothly. KiCad imports Altium files, as I discovered last year. Converting the graphic lines to traces was easier than before, since the graphical lines are deleted in the conversion process. There was a file organizational quirk, however. I made a new, empty project and imported the Circuit Maker PCB file. It wasn’t obvious at first, but the importing action didn’t make use the new project I had just made. Instead, it created a completely new project in the directory holding the imported Circuit Maker file. This caused a lot of head scratching when I was editing the symbol and footprint library table files, and couldn’t figure out why my edits weren’t being seen by KiCad. I’m not sure what the logic of this is, was an easy fix once you know what’s going on. I simply copied everything from the imported project and pasted it in my new, empty project. Continue reading “Supercon 2024 Flower SAO Badge Redrawing In KiCad” →

Zero To Custom MacroPad In 37 Easy Steps

October 21, 2024 by Dave Rowntree 5 Comments

[Jeremy Weatherford] clearly has a knack for explaining projects well enough for easy reproduction but goes way further than most and has created a four-part YouTube series detailing every step from project inception to the final assembly, covering all aspects of 3D modelling and PCB design for a custom MacroPad design. Many tools are introduced along the way, all of which help reduce complexity and, by extension, the scope for errors. As every beginner hacker knows, early successes breed confidence and make for better and more ambitious projects.

Part 1 covers the project motivation and scope and introduces a keyboard layout editor tool. This tool allows one to take a layout idea and generate a JSON file, which is then used to drive keyboard tools. XYZ to produce a usable KiCAD project. The tool only generates a PCB project and an associated netlist file. No schematic is created; you don’t need one for a simple layout.

Part 2 is a walkthrough of the design process in KiCAD, culminating in ordering the PCB from JLCPCB and assembling the surface-mount parts. This particular design uses a controller based on the Sea-Picro RP2040 module, but there are many options if you have other preferences. [Jeremy] shows what’s possible with the selected suppliers, but you need not follow this step precisely if you have other ideas or want to use someone local.

Part 3 covers exporting the mechanical aspects of the PCB out of KiCAD and into a 3D CAD program, specifically OnShape. [Jeremy] covers some crucial details, such as how to read the mechanical drawing of the keys to work out where to place the top plate. It’s very easy to plough straight in at this stage and make a design which cannot be assembled! The plan is to use a simple laser-cut box with a bottom plate with mounting holes lining up with those on the PCB. A Top plate is created by taking the outline of the PCB and adding a little margin. An array of rectangular cutouts are designed for the keys to protrude, lining up perfectly with where the keys would be when mounted on the PCB below. The sides of the case are formed from laser-cut sections that lock into each other and the laser-cut base—using the laser joint feature-script addon tool from the OnShape community channel. A second feature script addon is used to auto-layout the laser-cut components onto a single sheet. A CAM application called Kiri Moto is used to export for laser cutting and is available on the OnShape store.

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