Cutting Balsa Wood With Air (Oh, And A Laser)

November 15, 2020 by Al Williams 34 Comments

[DIY3DTech] likes using his Ortur laser cutter for balsa wood and decided to add an air assist system to it. Some people told him it wasn’t worth the trouble, so in the video below, he compares the results of cutting both with and without the air assist.

The air assist helped clear the cut parts and reduced charring in the wood. The air system clears residue and fumes that can reduce the effectiveness of the laser. It can also reduce the risk of the workpiece catching on fire.

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Laser-Induced Graphene Supercapacitors From Kapton Tape

November 11, 2020 by Dan Maloney 47 Comments

From the sound of reports in the press, graphene is the miracle material that will cure all the world’s ills. It’ll make batteries better, supercharge solar panels, and revolutionize medicine. While a lot of applications for the carbon monolayer are actually out in the market already, there’s still a long way to go before the stuff is in everything, partly because graphene can be very difficult to make.

It doesn’t necessarily have to be so hard, though, as [Zachary Tong] shows us with his laser-induced graphene supercapacitors. His production method couldn’t be simpler, and chances are good you’ve got everything you need to replicate the method in your shop right now. All it takes is a 405-nm laser, a 3D-printer or CNC router, and a roll of Kapton tape. As [Zach] explains, the laser energy converts the polyimide film used as the base material of Kapton into a sort of graphene foam. This foam doesn’t have all the usual properties of monolayer graphene, but it has interesting properties of its own, like extremely high surface area and moderate conductivity.

To make his supercaps, [Zach] stuck some Kapton tape to glass slides and etched a pattern into with the laser. His pattern has closely spaced interdigitated electrodes, which when covered with a weak sulfuric acid electrolyte shows remarkably high capacitance. He played with different patterns and configurations, including stacking tape up into layers, and came up with some pretty big capacitors. As a side project, he used the same method to produce a remarkable effective Kapton-tape heating element, which could have tons of applications.

Here’s hoping that [Zach]’s quick and easy graphene method inspires further experimentation. To get you started, check out our deep-dive into Kapton and how not every miracle material lives up to its promise.

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The Ground Beneath Your Feet: SuperAdobe Construction

October 27, 2020 by Bryan Cockfield 25 Comments

Homes in different parts of the world used to look different from each other out of necessity, built to optimize for the challenges and benefits of local climate. When residential climate control systems became commonplace that changed. Where a home in tropical south Florida once required very different building methods (and materials) compared to a home in the cold mountains of New England, essentially identical construction methods are now used for single-family homes in any climate. The result is inefficient and virtually indistinguishable housing from coast to coast, regardless of climate. As regions throughout the world are facing increasingly dire housing shortages, the race is on to find solutions that are economical and available to us right now.

The mission of CalEarth, one of the non-profits that Hackaday has teamed up with for this year’s Hackaday Prize, is to address that housing shortage by building energy-efficient homes out of materials already available in the areas that they will be built. CalEarth specializes in building adobe, or earth, homes that have a large thermal mass and an inexpensive bill of materials. Not only does this save on heating and cooling costs, but transportation costs for materials can be reduced as well. Some downside to this method of construction are increased labor costs and the necessity of geometric precision of the construction method, both of which are tackled in this two-month design challenge.

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World’s Smallest Benchy Shows Off What 3D-Printing Can Do For “Microswimmers”

October 26, 2020 by Dan Maloney 12 Comments

We’ve said it before, but we cast a wary eye at any superlative claims that come our way. “World’s fastest” or “world’s first” claims always seem to be quickly debunked, but when the claim of “World’s Smallest Benchy” is backed up by a tugboat that two dozen E. coli would have a hard time finding space on, we’re pretty comfortable with it.

Of course the diminutive benchmark was not printed just for the sake of it, but rather as part of a demonstration of what’s possible with “microswimmers”, synthetic particles which are designed to move about freely in microscopic regimes. As described in a paper by [Rachel P. Doherty] et al from the Soft Matter Physics lab at Leiden University, microswimmers with sizes on the order of 10 to 20 μm can be constructed repeatably, and can include a small area of platinum catalyst. The catalyst is the engine of the microswimmer; hydrogen peroxide in the environment decomposes on the catalyst surface and provides a propulsive force.

Artificial microswimmers have been around for a while, but most are made with chemical or evaporative methods which result in simple shapes like rods and spheres. The current work describes much more complex shapes — the Benchy was a bit of a flex, since the more useful microswimmers were simple helices, which essentially screw themselves into the surrounding fluid. The printing method was based on two-photon polymerization (2PP), a non-linear optical process that polymerizes a resin when two photons are simultaneously absorbed.

The idea that a powered machine so small could be designed and manufactured is pretty cool. We’d love to see how control mechanisms could be added to the prints — microfluidics, perhaps?

DIY Lasers Hack Chat

October 5, 2020 by Dan Maloney 10 Comments

Join us on Wednesday, October 7th at noon Pacific for the DIY Lasers Hack Chat with Les Wright!

It’s not too much of a reach to say that how we first experienced the magic of lasers sort of dates where we fall on the technology spectrum. For the youngest among us, lasers might have been something trivial, to be purchased for a couple of bucks at the convenience store. Move back a few decades and you might have had to harvest a laser from a CD player to do some experiments, or back further, perhaps you first saw a laser in high school physics class, with that warm, red-orange glow of a helium-neon tube.

But back things up only a few decades before that, and if you wanted to play with lasers, you had to build one yourself. It was a popular if niche hobby with a dedicated following of amateur physicists who scrounged around for the unlikely parts needed: ruby rods, quartz-glass tubes, and exotic dyes. Couple them together with high-voltage power supplies, vacuum pumps made from converted refrigerator compressors, and homemade optical benches, and if the stars aligned, these parts could be coaxed into producing a gloriously intense burst of light, which as often as not hooked its creator as a lifelong laser addict.

We’re not sure which camp Les Wright falls into, but from the content of his growing YouTube channel, we’d say he’s caught the laser bug. We recently took a look at his high-performance nitrogen laser, which he’s been having fun with as the basis for a tunable dye laser. Along the way he’s been necessarily mucking around with high-voltage power supplies, oscilloscopes, and the occasional robot or two.

Les will stop by the Hack Chat to talk about everything going on in his lab, with a focus on his laser experiments. Join us with your questions on DIY lasers, and stop by to pick up some tricks that might help you catch the laser bug too.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, October 4 at 12:00 PM Pacific time. If time zones baffle you as much as us, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.

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Hackaday Links: September 27, 2020

September 27, 2020 by Dan Maloney 15 Comments

Hardly a week goes by without a headline screaming about some asteroid or another making a close approach to Earth; it’s only by reading the fine print that we remember what an astronomer’s definition of “close” means. Still, 2020 being what it is, it pays to stay on top of these things, and when you do the story can get really interesting. Take asteroid 2020 SO, a tiny near-Earth asteroid that was discovered just last week. In a couple of weeks, 2020 SO will be temporarily captured into Earth orbit and come with 50,000 km near the beginning of December. That’s cool and all, but what’s really interesting about this asteroid is that it may not be a rock at all. NASA scientists have reverse-engineered the complex orbit of the object and found that it was in the vicinity of Earth in late 1966. They think it may be a Centaur booster from the Surveyor 2 moon mission, launched in September 1966 in the runup to Apollo. The object will be close enough for spectral analysis of its. surface; if it’s the booster, the titanium dioxide in the white paint should show up loud and clear.

Lasers are sort of forbidden fruit for geeks — you know you can put an eye out with them, and still, when you get your hands on even a low-power laser pointer, it’s hard to resist the urge to shine it where you shouldn’t. That includes into the night sky, which as cool as it looks could be bad news for pilots, and then for you. Luckily, friend of Hackaday Seb Lee-Delisle has figured out a way for you to blast lasers into the night sky to your heart’s content. The project is called Laser Light City and takes place in Seb’s home base of Brighton int he UK on October 1. The interactive installation will have three tall buildings with three powerful lasers mounted on each; a smartphone app will let participants control the direction, shape, and color of each beam. It sounds like a load of fun, so check it out if you’re in the area.

We got an interesting story from a JR Nelis about a quick hack he came up with to help his wife stay connected. The whole post is worth a read, but the short version of the story is that his wife has dementia and is in assisted living. Her landline phone is her social lifeline, but she can’t be trusted with it, lest she makes inappropriate calls. His solution was to modify her favorite cordless phone by modifying the keypad, turning it into a receive-only phone. It’s a sad but touching story, and it may prove useful to others with loved ones in similar situations.

We pay a lot of attention to the history of the early computer scene, but we tend to concentrate on computers that were popular in North America and the UK. But the Anglo-American computers were far from the only game in town, and there’s a new effort afoot to celebrate one of the less well-known but still important pioneer computers: the Galaksija. Aside from having a cool name, the Yugoslavian Z80 computer has a great story that will be told in documentary form, as part of the crowdsourced Galaksija project. The documentary stars our own Voja Antonic, who was key to the computer’s development. In addition to the film, the project seeks to produce a replica of the Galaksija in kit form. Check out the Crowd Supply page and see if it’s something you’re willing to back.

There’s an interesting new podcast out there: the Pick, Place, Podcast. Hosted by Chris Denney and Melissa Hough, it comes out every other week and is dedicated to the electronic assembly industry. They’ve currently got eight episodes in the can ranging from pick and place assembly to parts purchasing to solder paste printing. If you want to learn a little more about PCB assembly, this could be a real asset. Of course don’t forget to make time for our own Hackaday Podcast, where editors Mike and Elliot get together to discuss the week in hardware hacking.

Wooden Disc Player Translates Binary Back Into Text

September 18, 2020 by Kristina Panos 10 Comments

[jbumstead] used MATLAB to convert the text messages into binary to be cut out of the disk.

[jbumstead] wanted to demonstrate the idea of information-storing devices such as LPs, CDs, and old hard drives. What he came up with lies directly at the intersection of art and technology: an intricately-built machine that plays beautiful collaged wooden disks. Much like the media that inspired the Wooden Disk Player, it uses a laser to read encoded data, which in this case is short bits of text like “Don’t Panic”.

These snippets are stored in binary and read by a laser and photodiode pair that looks for holes and not-holes in the disk. The message is then sent to an Arduino Nano, which translates it into English and scrolls the text on an LED matrix. For extra fun, the Nano plays a MIDI note every time it reads a 1, and you can see the laser reading the disk through a protective acrylic shield.

Though the end result is fantastic, [jbumstead] had plenty of issues along the way which are explored in the build video after the break. We love it when people show us their mistakes, because it happens to all of us and we shouldn’t ever let it tell us to stop hacking.

If anyone knows their way around lasers, it’s [jbumstead]. We loved playing their laser harp at Supercon!

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