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1350 Articles

100% Printed Flashlight: Conductive Filament And Melted-in Leads

August 31, 2020 by 28 Comments

Conductive filament isn’t an ideal electrical conductor, but it’s a 3D-printable one and that’s what makes [Hercemer]’s 3D-printed flashlight using conductive filament work. Every part of the flashlight is printed except for the 9 volt battery and LEDs. Electrically speaking, the flashlight is a small number of LEDs connected in parallel to the terminals of the battery, and turning it on or off is done by twisting or loosening a cap to make or break the connection.

The main part of the build is a 3D-printed conductive cylinder surrounded by a printed conductive ring with an insulator between them. This disk- or pad-shaped assembly forms not only the electrical connection between the LEDs and battery terminals, but also physically holds the LEDs. To attach them, [Hercemer] simply melts them right in. He uses a soldering iron to heat up the leads, and presses them into the 3D-printed conductive block while hot. The 9 V battery’s terminals contact the bottom when the end cap is twisted, and when they touch the conductive assembly the flashlight turns on.

Anticipating everyone’s curiosity, [Hercemer] measured the resistance of his conductive block and measured roughly 350 ohms when printed at 90% infill; lower infills result in more resistance. You can see a video of the assembly and watch the flashlight in action in the video, embedded below.

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Solar Satellite Glows At Night

August 30, 2020 by 16 Comments

They say that imitation is the sincerest form of flattery. If we were going to imitate one of master circuit sculptor Mohite Bhoite’s creations, we’d probably pick the little blinky solar satellite as a jumping off point just like [richardsappia] did. It’s cute, it’s functional, and it involves solar power and supercapacitors. What more could you want?

SATtiny is a pummer, which is BEAM robotics speak for a bot that soaks up the sun all day and blinks (or ‘pumms’, we suppose) for as long as it can throughout the night on the juice it collected. This one uses four mini solar panels to charge up a 4 F supercapacitor.

At the controls is an ATtiny25V, which checks every eight seconds to see if the supercapacitor is charging or not as long as there is enough light. Once night has fallen, the two red LEDs will pumm like a pair of chums until the power runs out. Check out the brief demo after the break.

Would you rather have something more nightstand-friendly? Here’s a mini night light sculpture with a friendly glow. If you haven’t started your entry into our Circuit Sculpture Challenge, there’s still plenty of time — the contest runs until November 10th.

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Reactive Pixel Lamps Create Colourful Vibes On Command

August 24, 2020 by 3 Comments

Phillips Ambilight technology is a curious thing, never quite catching on in the mainstream due to its proprietary nature. Consisting of an LED array that sits behind a television screen, it projects colours relevant to the content on screen to create a greater feeling of ambience. [Ed Chamberlain]’s reactive pixel lamps aim to do much the same thing in a more distributed way.

Each pixel lamp consists of a Wemos D1 controller fitted with an old-school 4-wire RGB LED. The components are placed in a 3D printed translucent cube, which serves as an attractive enclosure and diffuser. With WiFi connectivity on board, it’s possible to connect the individual cubes up to a Raspberry Pi serving as a Phillips Hue bridge thanks to DIYHue. Once setup, the lights can be configured as an Ambilight system within the Phillips Hue app.

It’s an impressive way to give a room reactive lighting on a budget, without resorting to costly off-the-shelf solutions. We’d love to see this expanded further, as we’re sure a room full of reactive lights would be truly a sight to behold. Other methods to recreate the Ambilight technology are possible, too. Video after the break.

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Manual Larson Scanner Invites You To Crank It

August 22, 2020 by 12 Comments

Hasselhoff make Larson Scanners famous. That’s the name for the scanning red lights on the front of KITT, the hero car from the popular 1980s TV series Knight Rider. Despite serving a solely aesthetic role, they remain a fun and popular LED project to this day. Putting a new twist on the old concept, [Pete Prodoehl] whipped up a Larson Scanner that you crank to operate.

Built out of LEGO, the project relies on a hand crank to work. The crank turns a drum, onto which is placed several strips of conductive Maker Tape – a steel/nylon material which we’ve looked at before. Strips of tape running side-by-side are bridge by segments of tape on the drum as it turns. The LEDs are switched on in the requisite pattern of a traditional Larson scanner.

The project has inspired further possibilities, such as using similar techniques to produce an electronic music box or player piano that will change tempo as the user changes the speed with the crank. [Pete] notes that turning the crank is an inherently enjoyable experience, and given the wonder inherent in hand-cranked musical projects like Marble Machine X, we can’t wait to see where this one goes next. Video after the break.

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Palm-Sized Sixteen Segments Light The Way To Our Hearts

August 20, 2020 by 20 Comments

It’s no secret that we here at the Hackaday are suckers for cool display. LEDs, OLEDs, incandescent, nixie or neon, you name it and we want to see it flash. So it fills us with joy to discover a new way to build large, daisy-chainable 16-segment digits, and even more excited to learn how easy they are to fab and assemble.

A cousin of the familiar 7 segment display, the 16 segment gives so many more possibilities (128% more possibilities to be exact) for digit display. To be specific, those extra segments unlock the ability to display upper and lowercase latin characters as well as scads of punctuation.

But where the character set is complex, the assembly is anything but thanks to a great design from [Kolibri] called klais-16. They’re available fully assembled if you want to jump straight to code, but thanks to thorough documentation (seriously, check this out) assembly is a snap.

Each module is composed a very boring PCBA base layer which should be inexpensive from the usual sources, even when ordering one fully assembled. A stackup of three more PCBs are used for spacing and diffusion with plans for die-cut or injection mold layers if a larger production run ends up happening. Board dimensions for each character are 100 mm x 66.66 mm (about 4″ x 2.5″). Put together, each module can stand on its own or be easily daisy-chained together to make a longer single display.

Addressing all those bits with an elaborate, ugly control scheme would be a drag but fortunately the firmware for the onboard STM8 microcontroller exposes a nice boring serial interface which can be used without configuration to display strings. There’s even an example Windows Batch script!

Abused Hard Drive Becomes POV Clock

August 14, 2020 by 8 Comments

We all know that there’s not much to do with an old hard drive. Once you render the platters unreadable and perhaps harvest those powerful magnets, there’s not much left of interest. Unless, of course, you turn the whole thing into a persistence-of-vision clock.

At least that’s what [Leo] did when he created “PendoLux”. The clock itself is pretty simple; like any POV project, it just requires a way to move an array of flashing LEDs back and forth rapidly enough that they can trick the eye into seeing a solid image. [Leo] put the read head mechanism of an old HDD into use for that, after stripping the platters and motor out of it first.

The voice coil and magnet of the head arm are left intact, while a 3D-printed arm carrying seven RGB LEDs replaces the old heads. [Leo] added a small spring to return the arm to a neutral position, and used an Arduino to drive the coil and flash the LEDs. Getting the timing just right was a matter of trial and error; he also needed to eschew the standard LED libraries because of his heavy use of interrupts and used direct addressing instead.

POV clocks may have dropped out of style lately — this hard drive POV clock and a CD-ROM version were posted years ago. But [Leo]’s clock is pretty good looking even for a work in progress, so maybe the style will be making a comeback.

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Springs And Things Wrap Into A Polyhedron Of Interactive LED Art

August 2, 2020 by 6 Comments

Any resemblance between The Wobble Sphere and a certain virus making the rounds these days is purely coincidental. Although as yet another project undertaken during the COVID-19 lockdowns, we can see where the inspiration came from.

Wobble Sphere is another work of interactive art from the apparently spring-driven imagination of [Robin Baumgarten], whose Quantum Garden piece graced our pages last year. The earlier, flatter version used a collection of spring door stops — the kind that sound awesome when plucked by a passing foot — each of which is surrounded by a Neopixel ring. The springs act as touch sensors that change the patterns and colors on the LED rings in endlessly fascinating ways.

For Wobble Sphere, [Robin] took the same spring and LED units, broke them into a collection of hexagonal and pentagonal PCBs, and wrapped the whole thing up into a 72-sided polyhedron. There’s some impressive mechanical and electrical engineering involved in the transition from 2D to 3D space, not least of which is solving the problem of how to connect everything while providing pluck-friendly structural support. The former was accomplished with a ton of ribbon cables, while the latter was taken care of with a combination of a 3D-printed skeleton and solder connections between adjacent PCBs. The result is a display that invites touch and rewards it with beautiful patterns of light chasing around the sphere. See it in action in the video after the break.

Lest anyone think springs are the only tool in [Robin]’s box, we mustn’t forget that he once set a knife-wielding Arduino-powered game on an unsuspecting public. Check it out; it’s way more fun than it sounds.

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