A Ham-Adjacent Portable Radio Repeater

September 26, 2025 by Bryan Cockfield 45 Comments

Although ham radio offers a wide array of bands to transmit on, not to mention plenty of modes to communicate with, not everyone wants or needs to use all of this capability. For those needing simple two-way communication services like FRS or GMRS are available (in North America) with much less stringent licensing requirements, and GMRS even allows repeaters to be used to extend their range beyond the typical mile or so. [Dave] aka [N8DAV] has built an off-grid simplex repeater that can travel around with him wherever he goes.

The repeater itself is based on a pre-built simplex repeater module, which means that it has to record an incoming signal and then play it back on the same frequency. Compared to a split frequency repeater which uses different frequencies for transmit and receive this can be a bit cumbersome but simplifies the design and the use. A Baofeng UV-5R is used to perform the actual radio duties paired to a 40 watt amplifier to extend the range as much as possible. It’s all packed into a Pelican-like case and set up with a large battery that could power it for a number of days, making it useful for camping, rescue, or other off-grid activities.

For those wondering why [Dave] is using his ham call sign instead of his GMRS one, all of the equipment in this build will work in either the UHF ham bands or the channels reserved for GMRS with minor adjustments, so it’s perfectly possible to use the setup for one’s preferred license. And, for those in other parts of the world without GMRS there’s a similar class of radio called UHF CB which might be able to support similar builds, but be sure to check your local jurisdiction’s laws before hooking something like this up. For an even longer-range radio repeater using similar equipment we’d recommend looking to the skies.

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Building A (Not Very) Portable Xbox

September 21, 2025 by Fenix Guthrie 24 Comments

Modern handheld game consoles are impressive feats of engineering, featuring full fledged computers in near pocket-sized packages. So what happens if you take an original Xbox and sprinkle on some modern electronics and create a handheld? Well, if you’re [James] of James Channel, you end up with this sandwich of PCBs held together with hot glue and duck tape.

The first order of miniaturization in this Xbox was replacing the hard drive. Because a CompactFlash card uses parallel ATA, that could be a simple drop in replacement. However, the Xbox locks the hard drive to the system requiring a mod chip for the CF card to work. Fortunately, the sacrificial Xbox came with a mod chip installed. After using an arcade machine to flash the card and copy over the contents of the drive, the CF card install was a breeze.

For the screen and batteries, a portable DVD player that had remained unused since 2006 was repurposed. The battery cells were rather unhappy, but managed to get resurrected with some careful charging. As it turns out, the iPod 30 pin connector inside the portable screen contains an S-Video line. By tapping into that and adding in some power management for the batteries, the Xbox became a pile of PCBs that could maybe be taken places.

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A black box with the words "Steam BRICK" emblazoned in white and orange text. It sits on a grey surface with various electronic parts surrounding it.

Steam Brick Makes Your Steam Deck Headless

January 26, 2025 by Navarre Bartz 44 Comments

Handhelds are designed to be portable, but what if you need something smaller than OEM? The Steam Brick pulls basically everything off of a Steam Deck to make it as portable as possible.

[crastinator-pro] found they rarely used the controller or screen on their Steam Deck, and the form factor was too bulky to conveniently chuck into their bag, negating the advantage of owning a portable console. As to be expected from any self-respecting hacker, they did a couple quick tests with components unplugged then got to work with the rotary tool.

After excising the main board from its handheld bonds and trimming unnecessary bits from the aluminum frame around the mainboard, they designed a case that can be tossed in a bag without any special treatment. The case was printed in polycarbonate to better withstand the heat of the console running at full tilt, and the colorful details were added in PLA with a 3D pen.

We’ve discussed using a Steam Deck as a single-board computer before, but if you want to keep it in one piece, you could also get it setup in a slick keyboard case.

Custom Case Turns Steam Deck Into Portable Workstation

January 12, 2025 by Donald Papp 7 Comments

DIY portable computing takes many forms, and doesn’t always require getting down and dirty with custom electronics. [Justinas Jakubovskis]’s Steam Deck Play and Work case demonstrates this with some really smart design features.

It’s primarily a carrying case for Valve’s Steam Deck portable PC gaming console, but the unit also acts as a fold-out workstation with keyboard. Add a wireless mouse to the mix and one can use it much like a mini laptop, or just pull the Steam Deck out and use it in the usual way.

The case is 3D printed and while the model isn’t free (links are in the video description) some of the design features are worth keeping in mind even if you’re not buying. The top clasp, for example, doubles as a cover for the buttons and exhaust vents and the kickstand at the rear covers the cooling intake when closed, and exposes it when deployed. We also really like the use of thick fabric tape lining the inside of the case to support and cushion the Steam Deck itself; it’s an effective and adjustable way to provide a soft place for something to sit.

The case is intended to fit a specific model of keyboard, in this case the Pebble Keys 2 K380s (also available as a combo with a mouse). But if you want to roll your own Steam Deck keyboard and aren’t afraid of some low-level work, check out the Keysheet. Or go deeper and get some guidance on modding the Steam Deck itself.

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A Portable Chainsaw Sawmill

December 14, 2024 by Bryan Cockfield 25 Comments

Unless you’re running a commercial logging operation, with specialized saws, log grapples, mills, transportation for the timber, and the skilled workers needed to run everything, it’s generally easier to bring a sawmill to the wood instead of taking the wood to the sawmill. Especially for a single person, something like a chainsaw mill is generally a much easier and cost effective way to harvest a small batch of timber into lumber. These chainsaw mills can still be fairly cumbersome though, but [izzy swan] has a new design that fits an entire mill onto a hand cart for easy transportation in and out of a forest.

The entire mill is built out of a sheet and a half of plywood, most of which is cut into strips and then assembled into box girders for the track. The remainder of plywood is machined on a CNC to create the carriage for the chainsaw to attach as well as a few other parts to fix the log in place. The carriage has a 4:1 reduction gear on it to winch the chainsaw along the length of the log which cuts the log into long boards. After the milling is complete, the entire mill can be disassembled and packed down onto its hand cart where it can be moved on to the next project fairly quickly.

For a portable mill, it boasts respectable performance as well. It can cut logs up to 11 feet in length and about 30 inches across depending on the type of chainsaw bar used, although [izzy swan] has a few improvements planned for the next prototypes that look to make more consistent, uniform cuts. Chainsaws are incredibly versatile tools to have on hand as well, we’ve seen them configured into chop saws, mortisers, and even fixed to the end of a CNC machine.

Thanks to [Keith] for the tip!

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CW Not Hard Enough? Try This Tiny Paddle

July 22, 2024 by Bryan Cockfield 7 Comments

For a long time, a Morse code proficiency was required to obtain an amateur radio license in many jurisdictions around the world, which was a much higher bar of entry than most new hams have to pass. Morse, or continuous wave (CW) is a difficult skill to master, and since the requirement has been dropped from most licensing requirements few radio operators pick up this skill anymore. But if you like a challenge, and Morse itself isn’t hard enough for you, you might want to try out this extremely small Morse paddle.

Originally meant for portable operation, where hiking to something like a mountain top with radio gear demands small, lightweight, and low-power options, this paddle is actually not too complex. It attaches to most radios with a 3.5 mm stereo cable and only has two paddles on flexible metal arms which, when pressed against the center of the device, tell the radio to either produce continuous “dits” or “dahs”. For portable use the key sits inside a tiny plastic case and only needs to be pulled out and flipped around to get started. And, while not waterproof, [N6ARA] reports that it’s so small you likely could just shield it from the rain with your other hand if you needed to.

Presumably, this paddle actually wouldn’t be that much different than using any other paddle except for the fact that it’s not heavy enough to resist the force of use, so you’d have to hold it with your other hand anyway. And, while this is a product available for purchase it’s simple enough that, presumably, the design could easily be duplicated with just a few parts. Paddles like this were made as an improvement to older technology like straight keys which require the operator to produce the correct lengths of tones for each character manually. While you can get higher speeds with a paddle, there are still some dedicated CW operators using a straight key.

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Portable, Full-Size Arcade Cabinets

June 27, 2024 by Bryan Cockfield 3 Comments

Believe it or not, there was a time when the only way for many of us to play video games was to grab a roll of quarters and head to the mall. Even though there’s a working computer or video game console in essentially every house now doesn’t mean we don’t look back with a certain nostalgia on those times, though. Some have turned to restoring vintage arcade cabinets and others build their own. This hackerspace got a unique request for a full-sized arcade cabinet that was also easily portable as well.

The original request was for a portable arcade cabinet, and the original designs were for a laptop-like tabletop arcade. But further back-and-forth made it clear they wanted full-size cabinets that just happened to also be portable. So with that criteria in mind the group started building the units. The updated design is modular, allowing the controls, monitor, and Raspberry Pi running the machines to be in self-contained units, with the cabinets in two parts that can quickly be assembled on-site. The base is separate and optional, with the top section capable of being assembled on the base or on something like a tabletop or bar, and the electronics section quickly drops in.

While the idea of a Pi-powered arcade cabinet is certainly nothing new, the quick build, prototyping, design, and final product that’s mobile and quickly assembled are all worth checking out. There is even more information on the build at the project’s GitHub page including Fusion 360 models. If you need your cabinets to be even more portable, this tabletop MAME cabinet is a great place to start.