A Portable Chainsaw Sawmill

Unless you’re running a commercial logging operation, with specialized saws, log grapples, mills, transportation for the timber, and the skilled workers needed to run everything, it’s generally easier to bring a sawmill to the wood instead of taking the wood to the sawmill. Especially for a single person, something like a chainsaw mill is generally a much easier and cost effective way to harvest a small batch of timber into lumber. These chainsaw mills can still be fairly cumbersome though, but [izzy swan] has a new design that fits an entire mill onto a hand cart for easy transportation in and out of a forest.

The entire mill is built out of a sheet and a half of plywood, most of which is cut into strips and then assembled into box girders for the track. The remainder of plywood is machined on a CNC to create the carriage for the chainsaw to attach as well as a few other parts to fix the log in place. The carriage has a 4:1 reduction gear on it to winch the chainsaw along the length of the log which cuts the log into long boards. After the milling is complete, the entire mill can be disassembled and packed down onto its hand cart where it can be moved on to the next project fairly quickly.

For a portable mill, it boasts respectable performance as well. It can cut logs up to 11 feet in length and about 30 inches across depending on the type of chainsaw bar used, although [izzy swan] has a few improvements planned for the next prototypes that look to make more consistent, uniform cuts. Chainsaws are incredibly versatile tools to have on hand as well, we’ve seen them configured into chop saws, mortisers, and even fixed to the end of a CNC machine.

Thanks to [Keith] for the tip!

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CW Not Hard Enough? Try This Tiny Paddle

For a long time, a Morse code proficiency was required to obtain an amateur radio license in many jurisdictions around the world, which was a much higher bar of entry than most new hams have to pass. Morse, or continuous wave (CW) is a difficult skill to master, and since the requirement has been dropped from most licensing requirements few radio operators pick up this skill anymore. But if you like a challenge, and Morse itself isn’t hard enough for you, you might want to try out this extremely small Morse paddle.

Originally meant for portable operation, where hiking to something like a mountain top with radio gear demands small, lightweight, and low-power options, this paddle is actually not too complex. It attaches to most radios with a 3.5 mm stereo cable and only has two paddles on flexible metal arms which, when pressed against the center of the device, tell the radio to either produce continuous “dits” or “dahs”. For portable use the key sits inside a tiny plastic case and only needs to be pulled out and flipped around to get started. And, while not waterproof, [N6ARA] reports that it’s so small you likely could just shield it from the rain with your other hand if you needed to.

Presumably, this paddle actually wouldn’t be that much different than using any other paddle except for the fact that it’s not heavy enough to resist the force of use, so you’d have to hold it with your other hand anyway. And, while this is a product available for purchase it’s simple enough that, presumably, the design could easily be duplicated with just a few parts. Paddles like this were made as an improvement to older technology like straight keys which require the operator to produce the correct lengths of tones for each character manually. While you can get higher speeds with a paddle, there are still some dedicated CW operators using a straight key.

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Portable, Full-Size Arcade Cabinets

Believe it or not, there was a time when the only way for many of us to play video games was to grab a roll of quarters and head to the mall. Even though there’s a working computer or video game console in essentially every house now doesn’t mean we don’t look back with a certain nostalgia on those times, though. Some have turned to restoring vintage arcade cabinets and others build their own. This hackerspace got a unique request for a full-sized arcade cabinet that was also easily portable as well.

The original request was for a portable arcade cabinet, and the original designs were for a laptop-like tabletop arcade. But further back-and-forth made it clear they wanted full-size cabinets that just happened to also be portable. So with that criteria in mind the group started building the units. The updated design is modular, allowing the controls, monitor, and Raspberry Pi running the machines to be in self-contained units, with the cabinets in two parts that can quickly be assembled on-site. The base is separate and optional, with the top section capable of being assembled on the base or on something like a tabletop or bar, and the electronics section quickly drops in.

While the idea of a Pi-powered arcade cabinet is certainly nothing new, the quick build, prototyping, design, and final product that’s mobile and quickly assembled are all worth checking out. There is even more information on the build at the project’s GitHub page including Fusion 360 models. If you need your cabinets to be even more portable, this tabletop MAME cabinet is a great place to start.

Super-Portable, Tunable VHF Antenna

Ham radio is having a bit of a resurgence these days, likely due to awards programs like Parks on the Air (POTA) and Summits on the Air (SOTA), which encourage amateur radio operators to head outside and “activate” at various parks and mountaintops. For semi-mobile operations like this, a low-power radio is often used, as well as other portable gear including antennas. In the VHF/UHF world, the J-pole is a commonly used antenna as well, and this roll-up tunable J-pole antenna is among the most versatile we’ve seen.

The antenna uses mostly common household parts which keeps the cost down tremendously. The structure of the antenna is replacement webbing for old lawn chairs, and the conductive elements for the antenna are made out of metallic HVAC tape which is fixed onto the chair webbing after being cut to shape. The only specialized parts needed for this is a 3D printed bracket which not only holds the hookup for the coax cable feeding the antenna, but is also capable of sliding up and down the lower section of the “J” to allow the antenna to be easily tuned.

As long as you have access to a 3D printer, this antenna is exceptionally portable and pretty easy to make as well. Although VHF and UHF aren’t too popular for POTA and SOTA, portable equipment like this for the higher frequency bands is still handy to have around when traveling or operating remotely. With the antenna situation sorted out, a DIY radio that can make use of it might be in order as well.

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The Latest Advancements In Portable N64 Modding

[Chris Downing] has been in the mod scene a long time, and his 5th GeN64 Portable is his most modern portable Nintendo 64 yet. The new build has an improved form factor, makes smart use of 3D printing and CNC cutting, efficiently uses PCBs to reduce wiring, and incorporates a battery level indicator. That last feature is a real quality of life improvement, nicely complementing the ability to charge over USB-C.

What’s interesting about builds like this is that it’s all about the execution. The basic parts required to mod a classic games console into a portable unit are pretty well understood, and off-the-shelf modules like button assemblies exist to make the job far easier than it was back in the day when all had to be done from scratch. We’ve admired [Chris Downing]’s previous builds, and what differentiates one mod from another really comes down to layout and execution, and that’s where the 5th GeN64 Portable shines. Continue reading “The Latest Advancements In Portable N64 Modding”

Printable Keyboard Dock Puts Steam Deck To Work

Whether or not you’re into playing video games, you have to admit, that the Steam Deck is a pretty interesting piece of hardware. We’ve seen hackers jump through all sorts of uncomfortable hoops to get Linux running on their mobile devices in the past. The fact that you can pick up a fairly powerful x86 handheld computer right now for a reasonable amount of money is certainly exciting. The Linux steam deck gets even more enticing when you consider the software support it enjoys thanks to its large and vibrant user community. No wonder we’ve started to see them dotting the workbenches during Hackaday Supercon.

If there’s a downside, it’s that the Steam Deck was very clearly designed to be a handheld gaming system, not a portable computer. Sure you can plug in an external monitor and keyboard, but things can quickly become ungainly. This is why a printable dock from [a8ksh4] caught our eye.

It’s officially designed to let you mate the Steam Deck with the Corne keyboard, a split ergonomic design that’s graced these pages a few times in the past. [A8ksh4] has included links for all the hardware you’ll need outside the printed parts, from the hinges and keyboard PCBs, all the way to the keycaps and stainless steel screws. If you’re looking for a turnkey experience, this is it.

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LiPo Replacement Keeps Portable Scanner In The Action

If there’s anything people hate more than being locked into a printer manufacturer’s replacement cartridges, it’s proprietary batteries. Cordless power tools are the obvious example in this space, but there are other devices that insist on crappy battery packs that are expensive to replace when they eventually die.

One such device is the Uniden Bearcat BC296D portable scanner that [Robert Guildig] found for a song at a thrift store, which he recently gave a custom LiPo battery upgrade. It came equipped with a nickel-cadmium battery pack, which even under the best of circumstances has a very limited battery life. Using regular AA batteries wasn’t an option, but luckily the space vacated by the OEM battery pack left a lot of room for mods. Those include a small module with BMS functions and a DC-DC converter, a 2,400 mAh 4.2 V LiPo pillow pack, and a new barrel connector for charging. With the BMS set for six volts and connected right to the old battery pack socket, the scanner can now run for seven hours on a one-hour charge. As a bonus, the LiPo pack should last a few times longer than the NiCd packs, and be pretty cheap to replace when it finally goes too. There’s a video after the hop with all the details.

If you’re looking at a similar battery replacement project, you might want to check out [Arya]’s guide to everything you need to know about lithium-ion circuitry.

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