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The Real Lessons About 3D Printed Face Shields: Effective Engineering Response In Times Of Crisis

3D printed face shields and other health equipment is big news right now. Not long ago, Prusa Research rapidly designed and manufactured 3D printed face shields and donated them to the Czech Ministry of Health. Their effort is ongoing, and 3D printers cranking out health equipment like the NIH approved design has been peppering headlines ever since.

The Important Part Isn’t 3D Printers

The implied takeaway from all the coverage is that 3D printers are a solution to critical equipment shortages, but the fact that 3D printers are involved isn’t really the important part. We all know printers can make plastic parts, so what should be the real takeaway? The biggest lessons we can learn about Prusa’s ongoing effort are related to how they’ve gone about it.

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Brainstorming COVID-19 Hack Chat

Join us on Wednesday, April 8 at noon Pacific for the Brainstorming COVID-19 Hack Chat!

The COVID-19 pandemic has been sweeping across the globe now for three months. In that time it has encountered little resistance in its advances, being a novel virus with just the right mix of transmissibility and virulence that our human immune systems have never encountered. The virus is racking up win after win across the world, crippling public health and medical systems, shutting down entire economies, and forcing billions of people into isolation for the foreseeable future.

While social distancing is certainly an effective way to limit the spread of the disease, it feels more like hiding than fighting. Bored and stuck at home, millions of fertile minds are looking for an outlet for this frustration, a more affirmative way to fight the good fight and build solutions that the world sorely needs. And thus we’ve seen the outpouring of designs, ideas, and prototypes of everything from social distancing helpers to personal protective equipment (PPE) hacks.

In this Hack Chat, we’ll try to provide a framework around which hackers can start to turn their ideas into COVID-19 solutions. There are a ton of problems right now, but the most acute and most approachable seem to revolve around making sure healthcare providers have the PPE they need to do their job safely. Hacking at the edges of managing social distancing seems doable, too, both in terms of helping people keep a healthy distance from each other and in managing the isolation that causes. And let’s not forget about managing boredom; idle hands lead to idle minds, and staying healthy mentally is just as important as good handwashing and nutrition.

Join us on Wednesday for this group-led Hack Chat and bring your best ideas for attacking COVID-19 head-on.

join-hack-chatOur Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, April 8 at 12:00 PM Pacific time. If time zones have got you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.

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FDA Says PPE Can Be Reused After Trip Through Shipping Container Decontamination System

We are hearing so much in the news about shortages of personal protective equipment, or PPE, for healthcare workers. Factories are being asked to perform the impossible when it comes to production be the need is so real, so immediate, and so widespread.

The problem with rapid consumption of PPE is that once it has been exposed to infection, it’s contaminated and can’t be used again. Physically it may be fine, but it retains the capability to infect other people. If there were some way it could be effectively cleaned and decontaminated for re-use, it would reduce the strain on the supply chain and result in a greater availability of PPE for all those who require it.

This is the promise of Battelle’s Critical Care Decontamination System, a shipping-container-sized unit which has received approval from the FDA at break-neck speed.

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NIH Approved 3D-Printed Face Shield Design For Hospitals Running Out Of PPE

As the world faces a pandemic of monumental proportions, hospitals have been hit hard. The dual problems of disrupted manufacturing and supply chains and huge spikes in demand have led to many medical centres running out of protective gear. Makers have stepped up to help in many ways by producing equipment, with varying results. [Packy] has shared a link to a 3D-printable face shield that, unlike some designs floating around, is actually approved by the National Institute of Health in the USA.

The shield consists of a 3D printed headband, which is then coupled with a transparent piece of plastic for the face shield itself. This can be lasercut, or sourced from a document cover or transparency sheet. The design is printable in PLA or a variety of other common materials, and can be assembled easily with office supplies where necessary.

The design is available from the NIH here. (Update: 4/1/2020 here’s an alternate link as original link seems to be suffering from heavy server load) For those eager to help out, it’s important to do so in an organised fashion that doesn’t unduly take resources away from healthcare professionals trying to get an important job done. We’ve seen other hacks too, such as these 3D printed ventilator components being rushed into service in Italy. 

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Hackaday Links: March 22, 2020

Within the span of just two months, our world of unimaginable plenty and ready access to goods manufactured across the globe has been transformed into one where the bare essentials of life are hard to find at any price. The people on the frontline of the battle against COVID-19 are suffering supply chain pinches too, often at great risk to their health. Lack of proper personal protective equipment (PPE), especially face masks, is an acute problem, and the shortage will only exacerbate the problem as healthcare workers go down for the count. Factories are gearing up to make more masks, but in the meantime, the maker and hacker community can pitch in. FreeSewing, an open-source repository of sewing patterns, has a pattern for a simple face mask called the Fu that can be made quickly by an experienced threadworker. Efficacy of the masks made with that pattern will vary based on the materials used, obviously; a slightly less ad hoc effort is the 100 Million Mask Challenge, where volunteers are given a pattern and enough lab-tested materials to make 100 face masks. If you know how to sew, getting involved might make a difference.

As people around the world wrap their heads around the new normal of social distancing and the loss of human contact, there’s been an understandable spike in interest in amateur radio. QRZ.com reports that the FCC has recorded an uptick in the number of amateur radio licenses issued since the COVID-19 outbreak, and license test prep site HamRadioPrep.com has been swamped by new users seeking to prepare for taking the test. As we’ve discussed, the barrier for entry to ham radio is normally very low, both in terms of getting your license and getting the minimal equipment needed to get on the air. One hurdle aspiring hams might face is the cancellation of so-called VE testing, where Volunteer Examiners administer the written tests needed for each license class. Finding a face-to-face VE testing session now might be hard, but the VEs are likely to find a way to adapt. After all, hams were social distancing before social distancing was cool.

The list of public events that have been postponed or outright canceled by this pandemic is long indeed, with pretty much everything expected to draw more than a handful of people put into limbo. The hacking world is not immune, of course, with many high-profile events scuttled. But we hackers are a resourceful bunch, and the 10th annual Open Source Hardware Summit managed to go off on schedule as a virtual meeting last week. You can watch the nearly eight-hour livestream while you’re self-isolating. We’re confident that other conferences will go virtual in the near-term too rather than cancel outright.

And finally, if you’re sick of pandemic news and just want some escapist engineering eye candy, you could do worse than checking out what it takes to make a DSLR camera waterproof. We’ve honestly always numbered cameras as among the very least waterproof devices, but it turns out that photojournalists and filmmakers are pretty rough on their gear and expect it to keep working even so. The story here focuses (sorry) on Olympus cameras and lenses, which you’ll note that Takasu-san only ever refers to as “splash-proof”, and the complex system of O-rings and seals needed to keep water away from their innards. For our money, the best part was learning that lenses that have to change their internal volume, like zoom lenses, need to be vented so that air can move in and out. The engineering needed to keep water out of a vented system like that is pretty impressive.

Hacked Protective Gear Keeps Doctor Safe In The Hot Zone

It’s rarely a wise idea to put a plastic bag over one’s head, but when the choice is between that and possibly being exposed to a dangerous virus, you do what you have to. So you might as well do it right and build a field-expedient positive pressure hood.

We’ve all been keeping tabs on the continuing coronavirus outbreak in China, but nobody is following as closely as our many friends in China. Hackaday contributor [Naomi Wu] is in from Shenzhen, posting regularly from the quarantined zone, and she found this little gem of ingenuity from a [Doctor Cui] in one of the hospitals in Wuhan. Quarantines and travel restrictions have put personal protective equipment like masks and gowns in limited supply, with the more advanced gear needed by those deal most closely with coronavirus patients difficult to come by.

There’s no build information, but from the pictures we can guess at what [Dr. Cui] came up with. The boxy bit is an AirPro Car, a HEPA filter meant to clean the cabin air in a motor vehicle. He glued on a USB battery pack to power it, used a scrap of plastic and some silicone adhesive to adapt a heat-moisture exchange filter from a mechanical ventilator to the AirPro’s outlet, and stuck the tube into a plastic bag sealed around his neck. The filter provides dry, positive pressure air to keep the bag from fogging up, and to keep [Dr. Cui] from asphyxiating. Plus he’s protected from droplet contact, which is a big plus over simple paper masks.

With the news always so dark, it’s heartening to see stories of ingenuity like this. We wish [Dr. Cui] and all our friends in China the best during this outbreak.