Hackaday Links: June 14, 2020

June 14, 2020 by Dan Maloney 17 Comments

You say you want to go to Mars, but the vanishingly thin atmosphere, the toxic and corrosive soil, the bitter cold, the deadly radiation that sleets down constantly, and the long, perilous journey that you probably won’t return from has turned you off a little. Fear not, because there’s still a way for you to get at least part of you to Mars: your intelligence. Curiosity, the Mars rover that’s on the eighth year of its 90-day mission, is completely remote-controlled, and NASA would like to add some self-driving capabilities to it. Which is why they’re asking for human help in classifying thousands of images of the Martian surface. By annotating images and pointing out what looks like soil and what looks like rock, you’ll be training an algorithm that one day might be sent up to the rover. If you’ve got the time, give it a shot — it seems a better use of time than training our eventual AI overlords.

We got a tip this week that ASTM, the international standards organization, has made its collection of standards for testing PPE available to the public. With titles like “Standard Test Method for Resistance of Medical Face Masks to Penetration by Synthetic Blood (Horizontal Projection of Fixed Volume at a Known Velocity)”, it seems like the standards body wants to make sure that that homebrew PPE gets tested properly before being put into service. The timing of this release is fortuitous since this week’s Hack Chat features Hiram Gay and Lex Kravitz, colleagues from the Washington University School of Medicine who will talk about what they did to test a respirator made from a full-face snorkel mask.

There’s little doubt that Lego played a huge part in the development of many engineers, and many of us never really put them away for good. We still pull them out occasionally, for fun or even for work, especially the Technic parts, which make a great prototyping system. But what if you need a Technic piece that you don’t have, or one that never existed in the first place? Easy — design and print your own custom Technic pieces. Lego Part Designer is a web app that breaks Technic parts down into five possible blocks, and lets you combine them as you see fit. We doubt that most FDM printers can deal with the fine tolerances needed for that satisfying Lego fit, but good enough might be all you need to get a design working.

Chances are pretty good that you’ve participated in more than a few video conferencing sessions lately, and if you’re anything like us you’ve found the experience somewhat lacking. The standard UI, with everyone in the conference organized in orderly rows and columns, reminds us of either a police line-up or the opening of The Brady Bunch, neither of which is particularly appealing. The paradigm could use a little rethinking, which is what Laptops in Space aims to do. By putting each participant’s video feed in a virtual laptop and letting them float in space, you’re supposed to have a more organic meeting experience. There’s a tweet with a short clip, or you can try it yourself. We’re not sure how we feel about it yet, but we’re glad someone is at least trying something new in this space.

And finally, if you’re in need of a primer on charlieplexing, or perhaps just need to brush up on the topic, [pileofstuff] has just released a video that might be just what you need. He explains the tri-state logic LED multiplexing method in detail, and even goes into some alternate uses, like using optocouplers to drive higher loads. We like his style — informal, but with a good level of detail that serves as a jumping-off point for further exploration.

Surviving The Pandemic As A Hacker: Making A Mask Of Your Very Own

June 10, 2020 by Jenny List 25 Comments

As the COVID-19 pandemic has continued along its way through the world, our community has responded as it always does, by designing and making things intended to solve the problems thrown up by the situation we find ourselves in. Much of this effort has gone into the production of PPE to plug the gap and many essential staff have been protected by maker-provided equipment, while the remainder of the effort has produced a wide array of clever designs for COVID-related items.

With curves flattened in many areas, Governments around the world are now encouraging the wearing of face masks in everyday social interactions. The purpose of mask for the general public is for droplet catching rather than virus filtering, and home made masks easily accomplish this. So let’s take a look at what you need to know about making a mast of your very own.

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Surviving The Pandemic As A Hacker: Peering Behind The Mask

June 3, 2020 by Jenny List 30 Comments

We’re now several months into the global response to the COVID-19 pandemic, with most parts of the world falling somewhere on the lockdown/social distancing/opening up path.

It’s fair to say now that while the medical emergency has not passed, the level of knowledge about it has changed significantly. When communities were fighting to slow the initial spead, the focus was on solving the problem of medical protection gear and other equipment shortages at all costs with some interesting yet possibly hazardous solutions. Now the focus has moved towards protecting the general public when they do need to venture out, and as society learns to get life moving again with safety measures in place.

So, we all need masks of some sort. What type to do you need? Is one type better than another? And how do we all get them when everyone suddenly needs what was once a somewhat niche item?

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Hackaday Links: May 17, 2020

May 17, 2020 by Dan Maloney 9 Comments

Consider it the “Scarlet Letter” of our time. An MIT lab is developing a face mask that lights up to alert others when the wearer has COVID-19. The detection technology is based on sensors that were developed for the Ebola virus scare and uses fluorescently tagged DNA fragments freeze-dried onto absorbent strips built into the mask. The chemistry is activated by the moisture in the sputum expelled when the wearer coughs or sneezes while wearing the mask; any SARS-CoV-2 virus particles in the sputum bind to the strips, when then light up under UV. The list of problems a scheme like this entails is long and varied, not least of which is what would possess someone to willingly don one of these things. Still, it’s an interesting technology.

Speaking of intrusive expansions of the surveillance state, Singapore is apparently now using a Boston Dynamics Spot robot to enforce social-distancing rules in its public parks and gardens. The familiar four-legged, bright yellow dog-bot is carrying cameras that are relaying images of park attendees to some sort of image analysis program and are totally not capturing facial or personal data, pinky swear. If people are found to be violating the two-meter rule, Spot will bark out a prerecorded reminder to spread out a bit. How the system differentiates between people who live together who are out getting some fresh air and strangers who should be staying apart, and whether the operators of this have ever seen how this story turns out are open questions.

Those who lived through 9/11 in the United States no doubt remember the deafening silence that descended over the country for three days while every plane in the civil aviation fleet was grounded. One had no idea how much planes contributed to the noise floor of life until they were silenced. So too with the lockdown implemented worldwide to deal with the COVID-19 pandemic, except with the sometimes dramatic reduction in pollution levels. We’ve all seen pictures where people suddenly realize that Los Angeles isn’t necessarily covered by an orange cloud of smog, and that certain mountain ranges are actually visible if you care to look. But getting some hard data is always useful, and these charts show just how much the pollution situation improved in a number of countries throughout the world after their respective lockdowns. For some cities, the official lockdown was a clear demarcation between the old pollution regime and the new, but for some, there was an obvious period before the lockdown was announced where people were obviously curtailing their activity. It’s always interesting pore over data like this and speculated what it all means.

While the in-person aspects of almost every conference under the sun have been canceled, many of them have switched to a virtual meeting that can at least partially make up for the full experience. And coming up next weekend is Virtually Maker Faire, in the slot where Bay Area Maker Faire would normally be offered. The call for makers ends today, so get your proposals in and sign up to attend.

And finally, there aren’t too many times in life you’ll get a chance to get to visualize a number so large that an Evil Empire was named for it. The googol, or 10¹⁰⁰, was a term coined by the nine-year-old nephew of mathematician Edward Kasner when he asked the child for a good name for a really big number. To put the immensity of that number into perspective, The Brick Experiment Channel on YouTube put together an improbably long gear train using Lego pieces we’ve never seen before with a reduction ratio of 10^103.4:1. The gear train has a ton of different power transmission elements in it, from plain spur gears to worm drives and even planetary gears. We found the 2608.5:1 harmonic gear particularly fascinating. There’s enough going on to keep even a serious gearhead entertained, but perhaps not for the 5.2×10⁹¹ years it’ll take to revolve the final gear once. Something, something, heat-death of the universe. [Ed note: prior art, which we were oddly enough thinking of fondly just a few days ago. Synchronicity!]

Halloween Costume Turned Positive Pressure Suit

May 9, 2020 by Tom Nardi 31 Comments

As a general rule, you probably shouldn’t be getting your Personal Protective Equipment (PPE) from the party store. But these are exceptional times, and rather than potentially depriving medical professionals the equipment they so desperately need on the front lines, the team at [Robots Everywhere] has been looking into improvised PPE. We’re not sure things are at the point where you would need to don this DIY Positive Pressure Suit (PAPR), but it’s certainly an interesting look at what’s possible when you think outside the box.

At the most basic level, a PAPR is a mostly air-tight garment that is continuously pumped full of filtered air. As long as the pressure inside the suit is higher than outside, there’s no way airborne bacteria and viruses can get in without traveling through the filter first.

For this project, the folks at [Robots Everywhere] took an inflatable astronaut costume and replaced the dinky original air pump with a much larger 12 V unit designed for inflating air beds. Upgrading the pump not only increased the internal air pressure of the suit, but also made it easier to add a HEPA filter to the inlet. As long as the suit is inflated and there are no leaks in the hose, the wearer will be surrounded by a bubble of filtered air.

Presumably, you don’t want to be tethered to the wall though, so the write-up briefly touches on how the pump system can be made more mobile with the addition of an RC-style battery pack. With the pump and batteries secured in a pouch attached to the suit, the wearer is free to venture outside the confines of their self-isolation bunker and go about their dystopian daily business.

A getup like this might seem a bit excessive, but with so many folks desperate for information on homemade protective gear, we aren’t passing any judgment. The team says you can modify a cheap painter’s suit in much the same way, but frankly, that doesn’t sound nearly as fun to us.

[Thanks to Aron for the tip.]

Defocused Laser Welding Fabric Proves There’s Many Ways To Slice It

April 27, 2020 by Sonya Vasquez 15 Comments

Laser cutters are certainly a Hackerspace staple for cutting fabrics in some circles. But for the few fabrics derived from non-woven plastics, why not try fusing them together? That’s exactly what [Dries] did, and with some calibration, the result is a speedy means of seaming together two fabrics–no needles necessary!

The materials used here are non-woven goods often used in disposable PPE like face masks, disposable aprons, and shoe coverings. The common tool used to fuse non-woven fabrics at the seams is an ultrasonic welder. This is not as common in the hackerspace tool room, but laser cutters may be a suitable stand-in.

Getting the machine into a production mode of simply cranking out clothes took some work. Through numerous sample runs, [Dries] found that defocusing the laser to a spot size of 1.5mm at low power settings makes for a perfect threadless seam. The resulting test pockets are quite capable of taking a bit of hand abuse before tearing. Best of all, the fused fabrics can simply be cut out with another pass of the laser cutter. For fixtures, [Dries] started with small tests by stretching the two fabrics tightly over each other but suggests fixtures that can be pressed for larger patterns.

It’s great to see laser-cutters doubled-up as both the “glue” and “scissors” in a textile project. Once we get a handle on lasering our own set of scrubs, why not add some inflatables into the mix?

Clever Suction For Robot Arm Automates Face Shield Production

April 12, 2020 by Mike Szczys 9 Comments

We’re certainly familiar with vacuum grabbers used in manufacturing to pick items up, but this is a bit different. [James Wigglesworth] sent in some renders and demo video (embedded after the break) of the Dexter robot arm and a laser cutter automatically producing face shields.

It’s a nice little bit of automation, where you can see a roll of plastic on the right side of the Glowforge laser cutter feeding into the machine. Once the laser does its thing, the the robot arm reaches in and grabs the newly cut face shield and stacks it in a box neatly for future assembly. There are a lot of interesting parts here, but the fact that the vacuum grabber is doing it’s job without a vacuum air supply is the one we have our eye on.

The vacuum comes from a corrugated sleeve that makes up the suction cup on the end of the robot arm. A rubber band holds a hinged piece over a valve on that sleeve that can be opened or closed by a servo motor. When the cuff is compressed against the face shield, the servo closes the valve, using the tape as a gasket, and the corrugated nature of the cuff creates a vacuum due to the weight of the item it is lifting. This means you don’t need a vacuum source plumbed into the robot, just a wire to power the servo.

The robot arm is of course the design that won the 2018 Hackaday Prize. I comes as no surprise to see the Haddington Dynamics crew setting up a manufacturing line like this one. As we discovered a few weeks ago, 3D printers, laser cutters, and robot arms are part of their microfactory setup and well suited to making PPE to help reduce the shortage during the COVID-19 outbreak.

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