Stacking Solar Cells Is A Neat Trick To Maximise Efficiency

Solar power is already cheap and effective, and it’s taking on a larger role in supplying energy needs all over the world. The thing about humanity, though, is that we always want more! Too much, you say? It’s never enough!

The problem is that the sun only outputs so much energy per unit of area on Earth, and solar cells can only be so efficient thanks to some fundamental physical limits. However, there’s a way to get around that—with the magic of tandem solar cells!

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Growing Oxides On Silicon On The Road To DIY Semiconductors

Doing anything that requires measurements in nanometers is pretty difficult, and seems like it would require some pretty sophisticated equipment. But when the task at hand is growing oxide layers on silicon chips in preparation for making your own integrated circuits, it turns out that the old Mark 1 eyeball is all you need.

Alert readers may recall that [ProjectsInFlight] teased this process in his previous video, which covered the design and construction of a DIY tube furnace. In case you missed that, a tube furnace is basically a long, fused quartz tube wrapped in electrical heating elements and lots of insulation, which is designed to reach the very high temperatures needed when making integrated circuits. The tube furnace proved itself up to the task by creating a thin layer of silicon dioxide on a scrap of silicon wafer. Continue reading “Growing Oxides On Silicon On The Road To DIY Semiconductors”

Gordon Moore, 1929 — 2023

The news emerged yesterday that Gordon Moore, semiconductor pioneer, one of the founders of both Fairchild Semiconductor and Intel, and the originator of the famous Moore’s Law, has died. His continuing influence over all aspects of the technology which makes our hardware world cannot be overstated, and his legacy will remain with us for many decades to come.

A member of the so-called “Traitorous Eight” who left Shockley Semiconductor in 1957 to form Fairchild Semiconductor, he and his cohort laid the seeds for what became Silicon Valley and the numerous companies, technologies, and products which have flowed from that. His name is probably most familiar to us through “Moore’s Law,” the rate of semiconductor development he first postulated in 1965 and revisited a decade later, that establishes a doubling of integrated circuit component density every two years. It’s a law that has seemed near its end multiple times over the decades since, but successive advancements in semiconductor fabrication technology have arrived in time to maintain it. Whether it will continue to hold from the early 2020s onwards remains a hotly contested topic, but we’re guessing its days aren’t quite over yet.

Perhaps Silicon Valley doesn’t hold the place in might once have in the world of semiconductors, as Uber-for-cats app startups vie for attention and other semiconductor design hubs worldwide steal its thunder. But it’s difficult to find a piece of electronic technology, whether it was designed in Mountain View, Cambridge, Shenzhen, or wherever, that doesn’t have Gordon Moore and the rest of those Fairchild founders in its DNA somewhere. Our world is richer for their work, and that’s what we’ll remember Gordon Moore for.

You can read our thoughts on Moore’s famous law. If you ever wondered how Silicon Valley became the place for electronics, the story is probably much older than you think.

Let Slip The Chips Of War

We’re going to go out on a limb and predict that future history books will note that the decision to invade a sovereign nation straight after a worldwide pandemic wasn’t exactly the best timing. Turns out the global electronics shortage the pandemic helped to catalyze isn’t just affecting those of us with peaceful intentions, as the Russian war machine is having a few supply issues with the parts needed to build modern weapons and their associated control equipment.

As you might expect, many of these parts are electronic in nature, and in some cases they come from the same suppliers folks like us use daily. This article from POLITICO includes an embedded spreadsheet, broken down by urgency, complete with part numbers, manufacturers, and even the price Moscow expects to pay!

Chips from US-based firms such as Texas Instruments are particularly hard for the Kremlin to source.

So what parts are we talking about anyway? The cheapest chip on the top priority list is the Marvell ‘Alaska’ 88E1322 which is a dual Gigabit Ethernet PHY costing a mere $7.10 USD according to Moscow. The most expensive is the 10M04DCF256I7G, which is an Altera (now Intel) Max-10 series FPGA, at $1,101 USD (or 66,815 Rubles, for those keeping score).

But it’s not just chips that are troubling them, mil-spec D-sub connectors by Airborn are unobtainable, as are all classes of basic passive parts, resistors, diodes, discrete transistors. Capacitors are especially problematic (aren’t they always). A whole slew of Analog Devices chips, as well as many from Maxim, Micrel and others. Even tiny logic chips from Nexperia.

Of course, part of this is by design. Tightened sanctions prevent Russia from purchasing many of these parts directly, which is intended to make continued aggression as economically unpleasant as possible. But as the POLITICO article points out, it’s difficult to prevent some intermediaries from ‘helping out’ without the West knowing. After all, once a part hits the general market, it is next to impossible to guarantee where it will eventually get soldered down.

Thanks to [Kim Tae] for the tip!

Move Over Silicon, A New Semiconductor Is In Town

Silicon has had a long run as the king of semiconductors, and why not? It’s plentiful and works well. However, working well and working ideally are two different things. In particular, electrons flow better than holes through the material. Silicon also is a poor heat conductor as we’ve all noticed when working with high-speed or high-power electronics. Researchers at MIT, the University of Houston, and other institutions are proposing cubic boron arsenide to overcome these limitations.

According to researchers, this material is a superior semiconductor and, possibly, the best possible semiconductor. Unfortunately, the material isn’t nearly as common as silicon. Labs have created small amounts of the material and there is still a problem with fabricating uniform samples.

Early experiments show the material has very high mobility for electrons and holes along with thermal conductivity almost ten times greater than that of silicon. It also has a good bandgap, making it very attractive as a semiconductor material. In fact, only diamond and isotopically enriched cubic boron nitride have better thermal conductivity.

However, there are still unknowns about how to use the material in practical devices. Long-term stability tests are as lacking. So maybe it will wipe out silicon or maybe it won’t. Time will tell.

We are always on the lookout for the next big semiconductor material. However, we suspect this tech will be out of reach to the home semiconductor fab, at least for a little while.

ARM’s Chinese Venture Goes Sour

We’re used by now to many of the more capable microcontrollers and systems-on-chip that we use having an ARM core at their heart. From its relatively humble beginings in a 1980s British home computer, the RISC processor architecture from Cambridge has transformed itself into the go-to power-sipping yet powerful core for manufacturers far and wide. This has been the result of astute business decisions over decades, with ARM’s transformation into a fabless vendor of cores as IP at its heart. Recent news suggests that perhaps the astuteness has been in short supply of late though, as it’s reported that ARM’s Chinese subsidiary has gone rogue and detatched from the mothership taking the IP with it.

It seems that the CEO of the Chinese company managed to retain legal power when sacked by the parent company over questionable ties with another of his ventures, and has thus been able to declare it independent of its now-former parent. It still has the ARM IP up to the moment of detatchment and claims to be developing its own new products, but it seems likely that it won’t receive any new ARM IP.

What will be the effect of this at our level? Perhaps we have already seen it, as more Chinese chips such as the cheaper STM32 clones are likely to get low-end ARM cores as a result. It seems likely that newer ARM IP will remain for now in more expensive non-Chinese chip families, but in the middle of a semiconductor shortage it’s likely that we wouldn’t notice anyway. Where it will have a lasting effect is in future Chinese joint ventures by non-Chinese chip companies. Seeing ARM’s then-owner Softbank getting their fingers burned in such a way is likely to provide a disincentive to other companies considering a similar course. Whether ARM will manage to resolve the impasse remains to be seen, but it can hardly be a help to the rocky progress of their Nvidia merger.

New Silicon Carbide Semiconductors Bring EV Efficiency Gains

After spending much of the 20th century languishing in development hell, electric cars have finally hit the roads in a big way. Automakers are working feverishly to improve range and recharge times to make vehicles more palatable to consumers.

With a strong base of sales and increased uncertainty about the future of fossil fuels, improvements are happening at a rapid pace. Oftentimes, change is gradual, but every so often, a brand new technology promises to bring a step change in performance. Silicon carbide (SiC) semiconductors are just such a technology, and have already begun to revolutionise the industry.

Mind The Bandgap

A graph showing the relationship between band gap and temperature for various phases of Silicon Carbide.

Traditionally, electric vehicles have relied on silicon power transistors in their construction. Having long been the most popular semiconductor material, new technological advances have opened it up to competition. Different semiconductor materials have varying properties that make them better suited for various applications, with silicon carbide being particularly attractive for high-power applications. It all comes down to the bandgap.

Electrons in a semiconductor can sit in one of two energy bands – the valence band, or the conducting band. To jump from the valence band to the conducting band, the electron needs to reach the energy level of the conducting band, jumping the band gap where no electrons can exist. In silicon, the bandgap is around 1-1.5 electron volts (eV), while in silicon carbide, the band gap of the material is on the order of 2.3-3.3 eV. This higher band gap makes the breakdown voltage of silicon carbide parts far higher, as a far stronger electric field is required to overcome the gap. Many contemporary electric cars operate with 400 V batteries, with Porsche equipping their Taycan with an 800 V system. The naturally high breakdown voltage of silicon carbide makes it highly suited to work in these applications.

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