Three Tales Of Making It In Electronics Design And Manufacturing

March 11, 2020 by Mike Szczys 4 Comments

Having found success in different areas, it’s a pleasure to hear from Erika Earl, Paul Beech, and Spencer Owen during a panel discussion at the 2019 Hackaday Superconference. Led by Tindie’s Jasmine Brackett, the panel covers some of the background needed to develop a product and get it into the hands of your customers.

Erika’s origin story begins with an interest in electronics during her teenage years that led to work in recording studios. It seems nobody on staff there was interested in repairing anything. Every company needs a hacker to make sure everything continues to work and she decided to take on the role.

From there Erika found her way into the world of manufacturing and has never looked back. You may remember hearing some of her experiences in her 2016 Hackaday Supercon talk on turning your manufacturing mistakes in a learning experience. During this panel she recounts one particularly painful experience when over-torque on a six-layer PCB damaged traces and led to extensive manual rework; always include a torque-spec!

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A 60 GHz Phased Array

January 31, 2020 by Al Williams 15 Comments

Our friend [Hunter Scott] gave a talk at a past Supercon about phased array antennas. He mentioned he was looking for collaborators to create an antenna with the SiBeam SB9210 chip. This is a specialized chip for WirelessHD, a more or less failed video streaming protocol, and it’s essentially an entire 60 GHz phased array on a chip with both transmit and receive capabilities. For $15, it seems like quite the bargain, and [Hunter] still wants to put the device to work.

The downside is that Lattice bought SiBeam and killed this chip — not surprising considering WirelessHD never really took off. However, [Hunter] says the chip was in some old smart TVs and laptops. If you can find replacement boards for those devices on the surplus market, you can get the chip and the supporting circuitry for a song.

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You Could Be A Manufacturing Engineer If You Could Only Find The Time

January 3, 2020 by Mike Szczys 9 Comments

Let’s be honest, Ruth Grace Wong can’t teach you how to be a manufacturing engineer in the span of a twenty minute talk. But no-one can. This is about picking up the skills for a new career without following the traditional education path, and that takes some serious time. But Grace pulled it off, and her talk at the 2019 Hackaday Superconference shares what she learned about reinventing your career path without completely disrupting your life to do so.

Ruth got on this crazy ride when she realized that being a maker made her happy and she wanted to do a lot more of it. See wanted to be “making stuff at scale” which is the definition of manufacturing. She took the hacker approach, by leveraging her personal projects to pull back the veil of the manufacturing world. She did a few crowd funding campaigns that exposed her to the difficulties of producing more than one of something. And along the way used revenue from those projects to get training and to seek mentorships.

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Kerry Scharfglass Secures Your IoT Things

December 20, 2019 by Elliot Williams 6 Comments

We’ve all seen the IoT device security trainwrecks: those gadgets that fail so spectacularly that the comment section lights up with calls of “were they even thinking about the most basic security?” No, they probably weren’t. Are you?

Hackaday Contributor and all around good guy Kerry Scharfglass thinks about basic security for a living, and his talk is pitched at the newcomer to device security. (Embedded below.) Of course “security” isn’t a one-size-fits-all proposition; you need to think about what threats you’re worried about, which you can ignore, and defend against what matters. But if you’ve never worked through such an exercise, you’re in for a treat here. You need to think like a maker, think like a breaker, and surprisingly, think like an accountant in defining what constitutes acceptable risks. Continue reading “Kerry Scharfglass Secures Your IoT Things” →

Supercon SMD Challenge Gets 3D Printed Probes: Build Your Own

December 12, 2019 by Al Williams 2 Comments

This year was the second SMD challenge at Supercon, so it stands to reason we probably learned a few things from last year. If you aren’t familiar with the challenge, you are served some pretty conventional tools and have to solder a board with LEDs getting progressively smaller until you get to 0201 components. Those are challenging even with proper tools, but a surprising number of people have managed to build them even using the clunky, large irons we provide.

During the first challenge, we did find one problem though. The LEDs are all marked for polarity. However, since we don’t provide super high power magnification, it was often difficult to determine the polarity, especially on the smaller parts. Last year, [xBeau] produced some quick LED testers to help overcome this problem. This year we refined them a bit.

As you can see, the 2018 model was a very clever use of what was on hand. A CR2032 holder powered the probes and the probes themselves were two resistors. If you can get the LED to light with the probes you know which lead is the anode and which is the cathode. A little red ink makes it even more obvious. Continue reading “Supercon SMD Challenge Gets 3D Printed Probes: Build Your Own” →

Sara Adkins Is Jamming Out With Machines

December 4, 2019 by Kristina Panos 1 Comment

Asking machines to make music by themselves is kind of a strange notion. They’re machines, after all. They don’t feel happy or hurt, and as far as we know, they don’t long for the affections of other machines. Humans like to think of music as being a strictly human thing, a passionate undertaking so nuanced and emotion-based that a machine could never begin to understand the feeling that goes into the process of making music, or even the simple enjoyment of it.

The idea of humans and machines having a jam session together is even stranger. But oddly enough, the principles of the jam session may be exactly what machines need to begin to understand musical expression. As Sara Adkins explains in her enlightening 2019 Hackaday Superconference talk, Creating with the Machine, humans and machines have a lot to learn from each other.

To a human musician, a machine’s speed and accuracy are enviable. So is its ability to make instant transitions between notes and chords. Humans are slow to learn these transitions and have to practice going back and forth repeatedly to build muscle memory. If the machine were capable, it would likely envy the human in terms of passionate performance and musical expression.

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John McMaster Explains Crypto Ignition Phone Keys And How To Reproduce Them

December 2, 2019 by Lewin Day 17 Comments

When you’re a nation state, secure communications are key to protecting your sovereignty and keeping your best laid plans under wraps. For the USA, this requirement led to the development of a series of secure telephony networks over the years. John McMaster found himself interested in investigating the workings of the STU-III secure telephone, and set out to replicate the secure keys used with this system.

An encryption key in a very physical, real sense, the Crypto Igntion Key was used with the STU-III to secure phone calls across many US government operations. The key contains a 64KB EEPROM that holds the cryptographic data.

[John] had a particular affinity for the STU-III for its method of encrypting phone calls. A physical device known as a Crypto Ignition Key had to be inserted into the telephone, and turned with a satisfying clunk to enable encryption. This physical key contains digital encryption keys that, in combination with those in the telephone, are used to encrypt the call. The tactile interface gives very clear feedback to the user about securing the communication channel. Wishing to learn more, John began to research the system further and attempted to source some hardware to tinker with.

As John explains in his Hackaday Superconference talk embeded below, he was able to source a civilian-model STU-III handset but the keys proved difficult to find. As carriers of encryption keys, it’s likely that most were destroyed as per security protocol when reaching their expiry date. However, after laying his hands on a broken key, he was able to create a CAD model and produce a mechanically compatible prototype that would fit in the slot and turn correctly.

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