Mystery HP Gear Teardown

October 22, 2021 by Al Williams 6 Comments

What’s round, has what looks like a vacuum tube in the center, and was made in the 1950s by HP? We don’t know either, but [The Signal Path] restored one and shows us this mystery instrument in a recent video that you can see below. We aren’t going to spoil the surprise over what the device is, but we will share that he does reveal what it is very early in the video, so there’s not much of a tease.

We will, however, give you a few hints. Looking at it, you can guess that it is meant for high voltage use and, in fact, it is rated for up to 25 kV. We’ll also drop the hint that it is made for use with AC, not DC. The shape of the plug at the end of the wire is also a clue, we think.

There isn’t much inside the unusual round case (another clue, by the way), but there are some vintage parts we haven’t seen in quite awhile. One last clue: Why is there a metal rod and ball sticking out of one side of the device?

Honestly, the insides are a bit underwhelming so unlike some teardown videos we’ve seen, the real star of this video is the unusual device more so than its inner workings. If you have a hankering for a more sophisticated HP exploration, check out the HP3458A repair we covered earlier. Or go old school and peek inside an HP 150A.

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Valve Reluctantly Shows How To Mod The Steam Deck

October 14, 2021 by Tom Nardi 35 Comments

As the narrator in this official instructional video from Valve reminds the viewer several times, the gaming company would really rather you not open up your brand new Steam Deck and start poking around. They can’t guarantee that their software will function should you start changing the hardware, and since there’s no source for replacement parts yet anyway, there’s not much you can do in the way of repairs.

That said, Valve does believe you have the right to take apart your own device, and has produced the video below as an aid to those who are willing risk damaging their new system by opening it up. Specifically, the video goes over how to replace the most likely wear items on the handheld, namely the thumb sticks and the SSD. It seems inevitable that the stock thumb sticks will wear down after a couple years of hard use, so we’re glad to see they are easily removable modules. As for the SSD, it stands to reason that users would want to swap it out for faster and higher capacity models as they become available in the coming years.

Sooner or later, these are going to need to be replaced.

Now to be clear, we appreciate Valve making this video, and would love to see other manufacturers be so forthcoming. But we have to admit that some of its messaging does seem a bit heavy handed. The narrators admonition that users who open their Steam Deck are literally taking their lives into their own hands due to the danger of potentially rupturing the system’s lithium-ion battery is a bit hyperbolic for our tastes. The constant reminders of how badly you could bungle the job just comes off as overly preachy, though to be fair, we probably aren’t the intended audience.

Outside of its obvious gaming functions, we’re excited too see what the community can do with the Steam Deck. With official reference material like this, perhaps we’ll even start seeing some hardware modifications before too long. Though we wouldn’t blame you for hitting the Mute button halfway through.

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Cisco Router Repair Revives Piece Of Internet History

September 13, 2021 by Tom Nardi 27 Comments

It would be fair to say that the Internet as we know it runs on Cisco hardware. While you might never see the devices first-hand, there’s an excellent chance that every web-bound packet leaving your computer or smartphone will spend at least a few milliseconds of its life traveling through hardware built by the San Jose, California based company. But of course, even a telecommunications giant like Cisco had to start somewhere.

Cisco’s first commercial router, the Advanced Gateway Server (AGS), was released in 1986 and helped put the company (and the Internet) on the path towards unfathomable success. [Andreas Semmelmann] had wanted to add one of these microwave-sized machines to his collection for some time, so when an AGS+ popped up in the local classifieds he didn’t hesitate to make the hour drive to go pick it up. But like many pieces of vintage computing equipment, it needed a little help getting back on its feet.

What 4 MB of flash looked like in the late 1980s.

Since he had to take the router apart anyway to diagnose what ailed it, [Andreas] decided to take photographs along the way and document this piece of Internet history. He walks the reader through the massive processor, Ethernet, and serial cards that are housed in the unit’s rack-like enclosure. We appreciate him taking the scenic route, as it gives us a great look inside what would have been state-of-the-art telecommunications gear when this version of the AGS hit the market in 1989.

The walk-through is full of interesting details that make us appreciate just how far things have come in the last 32 years. Imagine yanking the EPROMs out of the board and firing up the UV eraser each time you needed to update your router’s firmware. Or needing a special adapter to convert the AUI-15 connectors on the back panel to the now ubiquitous RJ45 jack.

After this stroll down memory lane, [Andreas] gets to the actual repair work. It likely won’t surprise the regular Hackaday reader to find that the power supply wasn’t operating to spec, and that some aged capacitors and a shorted rectifier diode needed to be replaced to put it back on an even keel. But even with the PSU repaired, the router failed to start. The console output indicated the software was crashing, but hardware diagnostics showed no obvious faults.

Replacing these failed PSU components was just the beginning.

With some part swapping, firmware flashing, and even a bit of assistance from Cisco luminary [Phillip Remaker], the issue was eventually identified as a faulty environmental monitoring (ENVM) card installed in the AGS+. As luck would have it the ENVM capability isn’t required to boot the router, so [Andreas] was able to just disconnect the card and continue on with his exploration of the hardware that helped build the Internet as we know it.

Considering its age, this piece of 1980s Cisco gear ended up being in relatively good shape. But that’s not always the case. Over the years we’ve found ourselves in awe of the incredible amount of time, effort, and skill, it takes to restore some of these classic machines. We have great respect for the dedicated individuals who are willing to take on the challenge of keeping these pieces of history up and running for future generations to marvel at.

[Thanks to Bob for the tip.]

Trigger assembly for PS5 controller in palm of hand

How The PS5’s Genuinely Clever Adaptive Triggers Work

September 13, 2021 by Donald Papp 27 Comments

Sony’s Playstation 5 console and its DualSense controllers aren’t exactly new, but the triggers of the controllers have a genuinely interesting design that is worth examining. The analog triggers on the PS5 controllers are generally described as having “variable resistance”, but it turns out that’s not the whole story. Not only is the trigger capable of variable resistance when being pressed, but it can also push back in variable ways and with varying amounts of force. How it works is pretty clever.

The feedback for the trigger assembly is handled by a lever, a geared wheel, and a worm gear on an electric motor. Under normal circumstances, nothing interferes with the trigger at all and it works like a normal analog trigger. But when the motor moves the lever into place, trigger movement now has to overcome the added interference with a mechanical disadvantage. The amount of resistance felt can be increased a surprising amount by having the motor actively apply additional force to counter the trigger’s movement.

That’s not all, either. The motor can also actively move the lever into (or out of) position, which means that pulling the trigger not only has the ability to feel smooth, mushy, or stiff in different places, but it can also actively push back. This feedback can be introduced (or removed) at any arbitrary point along the trigger’s range of motion. A trigger pull can therefore feel like it has a sharp breakpoint, a rough travel, a hard stop, an active recoil, or any combination of those at any time.

It’s a little hard to describe, but you can get a better idea of it all works in practice by watching part of this teardown by [TronicsFix] (video cued to about 9:17 where the trigger teardown begins.) It’s also embedded below, so give it a peek.

A small amount of force applied in the right place can produce outsized results, but a force feedback project doesn’t have to be subtle. One can always shake things up by mounting a whole bunch of solenoids onto a mouse.

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StarLink Terminal Unit Firmware Dumped

July 7, 2021 by Al Williams 17 Comments

There’s a lot of expense in what telephone companies call “the last mile” — delivering service from the main trunks to your home or business. StarLink wants to avoid that cost by connecting you via an array of low-orbit satellites and some users are already using the service. In Belgium, [Lennert Wouters] managed to dump the terminal’s firmware and has some interesting observations.

The teardown is actually more than just a firmware dump. His “level 1” teardown involves exposing the board. This can be tricky because there are apparently different versions of the terminal out already, so advice from one source might not match your hardware, and that was the case here.

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Review And Teardown Of Economical Programmable DC Power Supply

June 24, 2021 by Donald Papp 14 Comments

[Kerry Wong] isn’t afraid to get his hands dirty, and is always more than willing to open things up and see what makes them tick. This time, he reviews and tears down the Topshak LW-3010EC programmable DC power supply, first putting the unit through its paces, then opens it up to see how it looks on the inside.

The Topshak LW-3010EC is in a family of reasonably economical power supplies made by a wide variety of manufacturers, which all share many of the same internals and basic construction. This one is both programmable as well as nice and compact, and [Kerry] compares and contrasts it with other power supplies in the same range as he tests the functions and checks over the internals.

Overall, [Kerry] seems pleased with the unit. You can watch him put the device through its paces in the video embedded below, which ends with him opening it up and explaining what’s inside. If you’ve ever been curious about what’s inside one of these power supplies and how they can be expected to perform, be sure to fire up the video below the page break.

Speaking of power supplies, most of us have ready access to ATX power supplies. They are awfully capable pieces of hardware, and hackable in their own way. Our own Jenny List will tell you everything you need to know about the ATX power supply, and how to put it to new uses.

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Aircraft Compass Teardown

May 30, 2021 by Al Williams 6 Comments

We didn’t know what a C-2400 LP was before we saw [David’s] video below, but it turned out to be pretty interesting. The device is an aircraft compass and after replacing it, he decided to take it apart for us. Turns out, that like a nautical compass, these devices need adjustment for all the metal around them. But while a ship’s compass has huge steel balls for that purpose, the tiny and lightweight aviation compass has to be a bit more parsimonious.

The little device that stands in for a binnacle’s compensators — often called Kelvin’s balls — is almost like a mechanical watch. Tiny gears and ratchets, all in brass. Apparently, the device is pretty reliable since the date on this one is 1966.

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