Tesla Model S Gets Boost With Jet Engine Upgrade

December 16, 2021 by Matthew Carlson 72 Comments

Tesla is well known for making cars that can accelerate quickly, but there’s always room for improvement. [Warped Perception] decided that his Tesla Model S P85D needed that little bit of extra oomph (despite the 0-60 MPH or 0-97 km/h time of 3.1 seconds), so he did what any sensible person would: add three jet turbines to the back of his car.

The best part of this particular build is the engineering and fabrication that made this happen. With over 200 pieces and almost all personally fabricated, this is a whirlwind of a build. The control panel is first, and there’s a particularly clever technique of 3D printing the lettering directly onto the control panel for the flat stuff. Then for the pieces with angles that would prevent the head from moving freely, he printed onto a plastic sheet in reverse, applied glue, then stuck the letters to the plate as a sheet. A top layer of clear coat ensures the letters won’t come off later.

Using a 3D printer to apply lettering on the control panel.

He installed the control electronics in the trunk with wiring strung from the car’s front to the rear. Three Arduinos serve as controllers for the jets. Afterward, came the bracket to hold the engines and attach it to the car’s underside. Unfortunately, supplies were a little hard to come by, so he had to make do with what was on hand. As a result it didn’t come out as strong as he would have hoped, but it’s still pretty impressive.

[Warped Perception] does a few tests before taking it out on the road. Then, he shifted the car into neutral and could drive the car solely on jet power, which was one of his goals. While we don’t love the idea of testing a jet engine on public roads, it certainly would discourage tailgaters.

Next, he finds a quieter road and does some speed tests. Unfortunately, it was drizzling, and the pavement was damp, putting a damper on his 0-60 standing times. Electric-only he gets 4.38 seconds, and turning on the jets plus electric shaves that down to 3.32 seconds. Overall, an incredible build that’s sure to draw a few curious glances whenever you’re out on the town.

If you’re looking to upgrade your Tesla, perhaps instead of jet engines, you might opt for a robot to plug it in for you?

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Hackaday Links: December 12, 2021

December 12, 2021 by Dan Maloney 14 Comments

It looks as though the Mars Ingenuity flight team is starting to press the edge of the envelope a bit. The tiny rotorcraft, already 280-something sols into a mission that was only supposed to last for about 30 sols, is taking riskier flights than ever before, and things got particularly spicy during flight number 17 this past week. The flight was a simple up-over-and-down repositioning of the aircraft, but during the last few meters of descent at its landing zone, Ingenuity dipped behind a small hill and lost line-of-sight contact with Perseverance. Without the 900-MHz telemetry link to the rover, operators were initially unable to find out whether the chopper had stuck the landing, as it had on its previous 16 flights. Thankfully, Perseverance picked up a blip of data packets about 15 minutes after landing that indicated the helicopter’s battery was charging, which wouldn’t be possible if the craft were on its side. But that’s it as far as flight data, at least until they can do something about the LOS problem. Whether that involves another flight to pop up above the hill, or perhaps even repositioning the rover, remains to be decided.

Thinking up strong passwords that are memorable enough to type when they’re needed is never easy, and probably contributes more to the widespread use of “P@$$w0rD123” and the like than just about anything. But we got a tip on a method the musically inclined might find useful — generating passwords using music theory. It uses standard notation for chords to come up with a long, seemingly random set of characters, like “DMaj7|Fsus2|G#9”. It’s pretty brilliant, especially if you’ve got the musical skills to know what that would sound like when played — the rest of us can click here to find out. But since we can’t carry a tune in a bucket, we’ll just stick with the “correct horse battery staple” method.

Looks like you can only light so many roofs on fire before somebody starts to take an interest in what’s going on. At least that seems to be the case with Tesla, which is now under investigation by the US Security and Exchanges Commission for not keeping its shareholders and the public looped in on all those pesky solar array fires it was having back in the day. The investigation stems from a 2019 whistleblower complaint by engineer Steven Henkes, who claims he was fired by Tesla after pointing out that it really would be best not to light their customers’ buildings on fire with poorly installed solar arrays. It’s interesting that the current investigation has nothing to do with the engineering aspects of these fires, but rather the financial implications of disclosure. We discussed some of those problems before, which includes dodgy installation practices and seems to focus on improperly torqued MC4 connectors.

Staying with the Tesla theme, it looks like the Cybertruck is going to initially show up as a four-motor variant. The silly-looking vehicle is also supposed to sport four-wheel steering, which will apparently make it possible to drive diagonally. We’ve been behind the wheel for nearly four decades at this point and can count on no hands the number of times diagonal driving would have helped, and while there might be an edge case we haven’t bumped into yet, we suspect this is more about keeping up with the competition than truly driving innovation. It seems like if they were really serious about actually shipping a product, they’d work on the Cybertruck windshield wiper problem first.

And finally, as I’m sure you’re all aware by now, our longtime boss Mike Szczys is moving on to greener pastures. I have to say the news came as a bit of shock to me, since I’ve worked for Mike for over six years now. In that time, he has put me in the enviable position of having a boss I actually like, which has literally never happened to me before. I just thought I’d take the chance to say how much I appreciate him rolling the dice on me back in 2015 and giving me a chance to actually write for a living. Thanks, Mike, and best of luck with the new gig!

A Coolant Leak The Likely Culprit For Aussie Tesla Battery Bank Fire

September 28, 2021 by Jenny List 36 Comments

Followers of alternative energy technology will remember how earlier in the year a battery container at Tesla’s Megapack Australian battery grid storage plant caught fire. Lithium ion batteries are not the easiest to extinguish once aflame, but fortunately the fire was contained to only two of the many battery containers on the site.

The regulator Energy Safe Victoria have completed their investigation into the incident, and concluded that it was caused by a coolant leak in a container which caused an electrical component failure that led to the fire. It seems that the container was in a service mode at the time so its protection systems weren’t active, and that also its alarm system was not being monitored. They have required that cooling systems should henceforth be pressure tested and inspected for leaks, and that alarm procedures should be changed for the site.

When a new technology such as large-scale battery storage is brought on-line, it is inevitable that their teething troubles will include catastrophic failures such as this one. The key comes in how those involved handle them, and for that we must give Tesla and the site’s operators credit for their co-operation with the regulators. The site’s modular design and the work of the firefighters in cooling the surrounding packs ensured that a far worse outcome was averted. Given these new procedures, it’s hoped that future installations will be safer still.

You can read our original coverage of the fire here, if you’re interested in more information.

[Main image source: CFA]

Hackaday Links: September 26, 2021

September 26, 2021 by Dan Maloney 33 Comments

Dealing with breakdowns is certainly nothing new for drivers; plenty of us have had our ride die in mid-flight, and experienced the tense moment when it happens in traffic. But the highly integrated and instrumented nature of the newest generation of electric vehicles can bring an interesting twist to the roadside breakdown, if the after-action report of a Tesla driver is any indication.

While driving on a busy road at night, driver [Pooch] reports that his Tesla Model S started beeping and flashing warnings to get to the side of the road right away. [Pooch] tried to do so, but the car died, coasted to a stop in the middle of the road, and engaged the parking brakes. The bricked Tesla would have been a sitting duck in the middle of the road but for a DOT crew who happened to be nearby and offered to provide some protection while [Pooch] waited for help. The disturbing part was the inability to get the car into any of the service modes that might let it be pushed off to the shoulder rather than stuck in traffic, something that’s trivial to do in ICE vehicles, at least older ones.

In other electric vehicle news, Chevy Bolt owners are turning into the pariahs of the parking garage. General Motors is telling Bolt EV and EUV owners that due to the risk of a battery fire, they should park at least 50 feet (15 meters) away from other vehicles, and on the top level of any parking structures. There have been reports of twelve battery fires in Bolts in the US recently, which GM says may be due to a pair of manufacturing defects in the battery packs that sometimes occur together. GM is organizing a recall to replace the modules, but isn’t yet confident that the battery supplier won’t just be replicating the manufacturing problem. The social distancing rules that GM issued go along with some fairly stringent guidelines for charging the vehicle, including not charging overnight while parked indoors. With winter coming on in the northern hemisphere, that’s going to cause a bit of inconvenience and probably more than a few cases of non-compliance that could end in tragedy.

Fans of electronic music might want to check out “Sisters with Transistors”, a documentary film about some of the pioneering women of electronic music. Electronic music has been around a lot longer than most of us realize, and the film reaches back to the 1920s with Theremin virtuoso Clara Rockmore, and continues on into the 1980s with Laurie Spiegel, whose synthesizer work has been speeding away from Earth for the last 44 years on the Golden Records aboard the Voyager spacecraft. Hackaday readers will no doubt recognize some of the other women featured, like Daphne Oram and Delia Derbyshire, who cobbled together the early Dr. Who music with signal generators, tape loops, and random bits of electronics in the pre-synthesizer days of the early 60s. We’ve watched the trailer for the film and it looks pretty good — just the kind of documentary we like.

We’re big fans of circuit sculpture around here, and desperately wish we had the patience and the skill to make something like Mohit Bhoite or Jiri Praus can make. Luckily, there’s now a bit of a shortcut — Geeek Club’s Cyber Punk PCB Construction Kit. These kits are a little like the love child of Lego and PCBWay, with pieces etched and cut from PCB stock. You punch the pieces out, clean up the mouse bites, put Tab A into Slot B, and solder to make the connection permanent. Each kit has some components for the requisite blinkenlight features, which add to the cool designs. Looks like a fun way to get someone started on soldering, or to build your own skills.

And finally, another nail was driven into the coffin of Daylight Savings Time this week, as the island nation of Samoa announced they wouldn’t be “springing ahead” as scheduled this weekend. Daylight Savings Time has become a bone of contention around the world lately, and mounting research shows that the twice-yearly clock changes cause more trouble than they may be worth. In Europe, it’s due to be banned as soon as all the member nations can agree on normal time or summer time.

In the case of Samoa, DST was put into effect in 2010 on the assumption that it would give plantation workers more productive hours in the field and save energy. Instead, the government found that the time change just gave people an excuse to socialize more, which apparently upset them enough to change the rule. So there you have it — if you don’t like Daylight Savings Time, start partying it up.

Tesla Door Handle Improvements

September 16, 2021 by Chris Lott 32 Comments

Automotive engineer and former Tesla employee [SuperfastMatt] takes at look at the notorious Tesla door handle design and how it’s changed over the years (see the video below the break). The original handle design consisted of many moving parts, switches and wires which were prone to failure. Strictly speaking, the door handle is located on the outside of the car’s interior. While it’s sheltered from direct exposure to the elements, it still experiences the extremes of temperature, humidity, and condensation. The handles were so prone to failure that a cottage industry sprang up to provide improved parts and replacements.

Tesla made various improvements over the years, culminating in the latest version which [Matt] reviews in this video. Nearly all the failure points have been eliminated, and the only moving parts, other than the handle itself, is a magnetic sensor to detect handle motion (previously this was sensed by microswitches). [Matt] indelicately opens up the control module, and discovers an NXP programmable angle sensor ( KMA215 ). This all-in-one sensor detects the angle of a magnetic field, and reports it over an automotive communications bus that’s become more and more common over the last ten years: Single Edge Nibble Transmission (SENT) aka SAE J2716. SENT is a low-cost, transmit-only protocol designed for sensors to send data to the ECU. Check out [Matt] decoding it on the oscilloscope and Raspberry Pi in the video — it looks pretty simple at first glance.

We agree with [Matt]’s conclusion that the door handle design has been significantly improved with this latest iteration, questions of whether one needs a retracting door handle aside. If you’d like to learn more about SENT, here is a tutorial written by IDT (now Renasas) applications engineer Tim White. This isn’t [Matt]’s first encounter with a Tesla door handle — back in 2012 we covered his project which used one to dispense beer. Thanks to [JohnU] for sending in this tip.

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Lithium Mine To Battery Line: Tesla Battery Day And The Future Of EVs

September 14, 2021 by Maya Posch 15 Comments

After last year’s Tesla Battery Day presentation and the flurry of information that came out of it, [The Limiting Factor] spent many months researching the countless topics behind Tesla’s announced plans, the resource markets for everything from lithium to copper and cobalt, and what all of this means for electrical vehicles (EVs) as well as batteries for both battery-electric vehicles (BEVs) and power storage.

A number of these changes are immediate, such as the use of battery packs as a structural element to save the weight of a supporting structure, while others such as the shift away from cobalt in battery cathodes being a more long-term prospective, along with the plans for Tesla to set up its own lithium clay mining operation in the US. Also impossible to pin down: when the famous ‘tabless’ 4680 cells that Tesla plans to use instead of the current 18650 cells will be mass-produced and when they will enable the promised 16% increase.

Even so, in the over 1 hour long video (also linked below after the break), the overall perspective seems fairly optimistic, with LFP (lithium iron phosphate) batteries also getting a shout out. One obvious indication of process to point out is that the cobalt-free battery is already used in Model 3 Teslas, most commonly in Chinese models.

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Tesla Automatic Driving Under Scrutiny By US Regulators

August 16, 2021 by Al Williams 66 Comments

The US National Highway Traffic Safety Administration (NHTSA) has opened a formal investigation about Tesla’s automatic driving features (PDF), claiming to have identified 11 accidents that are of concern. In particular, they are looking at the feature Tesla calls “Autopilot” or traffic-aware cruise control” while approaching stopped responder vehicles like fire trucks or ambulances. According to the statement from NHTSA, most of the cases were at night and also involved warning devices such as cones, flashing lights, or a sign with an arrow that, you would presume, would have made a human driver cautious.

There are no details about the severity of those accidents. In the events being studied, the NHTSA reports that vehicles using the traffic-aware cruise control “encountered first responder scenes and subsequently struck one or more vehicles involved with those scenes.”

Despite how they have marketed the features, Tesla will tell you that none of their vehicles are truly self-driving and that the driver must maintain control. That’s assuming a lot, even if you ignore the fact that some Tesla owners have gone to great lengths to bypass the need to have a driver in control. Tesla has promised full automation for driving and is testing that feature, but as of the time of writing the company still indicates active driver supervision is necessary when using existing “Full Self-Driving” features.

We’ve talked a lot about self-driving car safety in the past. We’ve also covered some of the more public accidents we’ve heard about. What do you think? Are self-driving cars as close to reality as they’d like you to believe? Let us know what you think in the comments.