How Much Of A Battery Pack Does Your Electric Car Need?

December 25, 2017 by Jenny List 143 Comments

[Elon Musk] recently staged one of his characteristic high-profile product launches, at which he unveiled a new Tesla electric semi-truck. It was long on promise and short on battery pack weight figures, so of course [Real Engineering] smelled a rat. His video investigating the issue is below the break, but it’s not the link that caught our eye for this article. As part of the investigation he also created an online calculator to estimate the battery size required for a given performance on any electric vehicle.

It’s not perfectly intuitive, for example it uses SI units rather than real-world ones so for comparison with usual automotive figures a little mental conversion is needed from kilometres and hours to metres and seconds if you’re a metric user, and miles if you use Imperial-derived units. But still it’s a fascinating tool to play with if you have an interest in designing electric cars or conversions, as you can tweak the figures for your chosen vehicle indefinitely to find the bad news for your battery pack cost.

It’s very interesting from a technical standpoint to see a credible attempt at an electric truck, and we hope that the existing truck manufacturers will show us more realistic prototypes of their own. But we can’t help thinking that the overall efficiency of electric long-distance trucking could be improved hugely were they to make a truck capable of hauling more than one trailer at once. Any safety issues could be offset by giving these super-trucks their own highways, and with such dedicated infrastructure the power could be supplied from roadside cables rather than heavy batteries. In such circumstances these long trains of electrically hauled containers could be rather successful, perhaps we might call them railroads.

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Enlarged Miniature Forklift

October 19, 2017 by Brian McEvoy 19 Comments

How do you classify something that is gigantic and miniature at the same time? LEGO kit 850, from 1977 when it was known as an Expert Builder set, was 210 modular blocks meant to be transformed into a forklift nearly 140mm tall. [Matt Denton] scaled up the miniature pieces but it still produced a smaller-than-life forklift. This is somewhere in the creamy middle because his eight-year-old nephew can sit on it but most adults would demolish their self-esteem if they attempted the same feat.

[Matt] has been seen before building these modular sets from enlarged LEGO blocks, like his Quintuple-Sized Go-Kart. He seems to have chosen the same scale for the pieces and who wouldn’t? If you’re printing yourself a ton of LEGO blocks, it just makes sense to keep them all compatible. Isn’t combing all your sets into one mishmash the point after all? We’ll see what his nephew/co-host constructs after his uncle [Matt] leaves.

In the time-lapse video after the break, you can see how the kit goes together as easily as you would hope from home-made bricks. With that kind of repeatability and a second successful project, it’s safe to say his technique is solid and this opens the door to over-sized projects to which LEGO hasn’t published instructions.

Hackaday is bursting with LEGO projects, K’Nex projects, and even Erector set projects.

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Spice Up Your Shop With A VW Pickup Wall Decoration

June 24, 2017 by Adam Fabio 10 Comments

Seeing a half car is always a disconcerting experience. Especially when that half car is about 14 feet up in the air. [PanasonicModelRC6015] — We’ll call him [RC6015] for short — has gone and mounted 1/2 (actually more like 1/4) of a VW Rabbit Caddy pickup MK1 up on his shop wall.

The caddy started life as a regular 1983 VW pickup. Unfortunately, the years had not been kind to it. The body panels were in good shape, but there were serious rust problems in the floors, strut towers, rockers, and control arm mounts. According to [RC6015], this is beyond “weld on few replacement panels”, though he’s been heavily questioned on it in his Reddit thread.

Cutting the truck down was easy – a reciprocating saw did most of the work. The VW has a unibody design, so there was still some frame there to hold things together. A 2×12 board then was then bolted from the front of the truck to the rear. This made everything stable and provided a solid mounting point. A second 2×12 was lag bolted to several studs on the wall. Then it was just a matter of lifting the truck into position and bolting the two boards together. We’re guessing the [RC6015]’s wall has solid wood studs. Don’t try hanging a 500 lb truck from the wall if you’ve only got thin metal studs behind your sheetrock.

Just in case you’re wondering, the Panasonic Model RC-6015 is a vintage flip display alarm clock, the same one Marty used in Back to the Future.

If a truck on the wall is a bit much for your shop, check out this wall mounted weather display.

Automate The Freight: Robotic Deliveries Are On The Way

November 23, 2016 by Dan Maloney 162 Comments

Seems like all the buzz about autonomous vehicles these days centers around self-driving cars. Hands-free transportation certainly has its appeal – being able to whistle up a ride with a smartphone app and converting commute time to Netflix binge time is an alluring idea. But is autonomous personal transportation really the killer app that everyone seems to think it is? Wouldn’t we get more bang for the buck by automating something a little more mundane and a lot more important? What about automating the shipping of freight?

Look around the next time you’re not being driven to work by a robot and you’re sure to notice a heck of a lot of trucks on the road. From small panel trucks making local deliveries to long-haul tractor trailers working cross-country routes, the roads are lousy with trucks. And behind the wheel of each truck is a human driver (or two, in the case of team-driven long-haul rigs). The drivers are the weak point in this system, and the big reason I think self-driving trucks will be commonplace long before we see massive market penetration of self-driving cars.

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The OpenR/C Project

February 19, 2016 by Gerrit Coetzee 12 Comments

[Daniel Norée] started the OpenR/C project back in 2012 when he bought a Thing-O-Matic. In search of a project to test out his new printer, he set his sights on a remote controlled car, which as he put it,”… seemed like the perfect candidate, as it presents a lot of challenges with somewhat intricate moving parts along with the need for a certain level of precision and durability.”

After releasing his second design, the OpenR/C Truggy, he realized a community was forming around this idea, and needed a place to communicate. So, he created a Google+ group. Today, the Truggy has been downloaded over 100,000 times and the Google group has over 5,000 members. It’s a very active community of RC and 3d printing enthusiasts who are testing the limits of what a 3d printer can do.

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A Real Dash For A Truck Simulator

June 18, 2015 by Brian Benchoff 10 Comments

[Leon] plays Euro Truck Simulator 2, and like any good simulator, there are people out there building consoles, cockpits, and dashboards. In [Leon]’s case, he wanted a dashboard for his virtual trucks and cobbled one together out of a dash taken from a VW Polo.

This project was inspired by [Silas Parker] and his Arduino-based dashboard made out of a cardboard box, some servos, and a few LEDs. It worked, but [Leon] realized just about every dashboard made in the last decade or so has a CAN bus. You can just buy a CAN bus shield for an Arduino, and a dashboard can be easily found at any junkyard.

Right now, [Leon] is in the process of finding the CAN bus addresses of the relavent dials and LEDs on the dashboard. He found the tachometer at 0x280, and a bunch of indicator lights can be found at 0x470. Combined with a standard computer steering wheel and the telemetry SDK for Euro Truck Simulator 2, [Leon] has the beginnings of a virtual big rig on his desk.

Wooden Flatbed Truck Conversion

July 23, 2013 by Mike Szczys 55 Comments

wooden-flatbed-truck-conversion

This pickup truck to flatbed conversion is very impressive. [Caswell_Etheredge] says he was channeling his inner redneck. That must mean rednecks in his area are craftsmen of the highest caliber.

He wanted a bit more flexibility on the size and shape of the cargo he was able to haul. Just six lag bolts held the original stamped steel bed on the truck. A bit of work with a pipe and a breaker bar did the trick. A mess of packed on mud and grime was there to greet him. After chipping, vacuuming, and power washing the underbody he gave it a fresh paint job using an undercoating product.

From there the wood flatbed build starts, and he’s not messing around with scrap wood. What you can see of the bed is fashioned from cedar and ipe. The underpinnings which fasten to the frame with those same six lag bolts are pressure treated 2×4 boards. The 4×6 bumper includes the license plate and lights for it. Brake and turn signals are built into the bed along with cleats for easy fastening of a tarp or to secure the cargo.

[via Reddit]