How To Make A Pilotron, The Forgotten Tube

The vacuum tube is largely ignored in modern electronic design, save for a few audio applications such as guitar and headphone amps. The transistor is smaller, cheaper, and inordinately easier to manufacture. By comparison, showing us just how much goes into the manufacture of a tube, [glasslinger] decided to make a wire-element pilotron – from scratch!

To say this is an involved build is an understatement. Simply creating the glass tube itself takes significant time and skill. [glasslinger] shows off the skills of a master, however – steadily working through the initial construction, before showing off advanced techniques necessary to seal in electrodes, produce the delicate wire grid, and finally pull vacuum and seal the tube completely.

The project video is an hour long, and no detail is skipped. From 2% thoriated tungsten wire to annealing torches and grades of glass, it’s all there. It’s enough that an amateur could reproduce the results, given enough attempts and a complete shop of glassworking equipment.

The pilotron may be a forgotten design, but in 2018 it once again gets its day in the sun. Overall, it’s a testament to [glasslinger]’s skill and ability to be able to produce such a device that not only looks the part, but is fully functional on an electronic level, as well.

There’s a few people out there still building valves the old fashioned way, and we’d love to see more – tip ’em if you got ’em. Video after the break.

[Thanks to Morris for the tip!]

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A Dozen Tubes Make An Educational Amplifier

If you asked [Hans_Daniel] what he learned by building a tube audio amplifier with a dozen tubes that he found, the answer might just be, “don’t wind your own transformers.” We were impressed, though, that he went from not knowing much about tubes to a good looking amplifier build. We also like the name — NASS II-12 which apparently stands for “not a single semiconductor.”

Even the chassis looked really good. We didn’t know textolite was still a thing, but apparently, the retro laminate is still around somewhere. It looks like a high-end audio component and with the tubes proudly on display on the top, it should be a lot of fun to use.

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Neon Display For A Vacuum Tube Calculator

When it comes to vintage displays, everyone gravitates to Nixies. These tubes look great, but you’re dealing with a certain aesthetic with these vintage numeric tubes. There is another option. For his Hackaday Prize entry, [castvee8] is making seven-segment displays out of vintage neon lamps. It looks great, and it’s the basis of an all-vacuum tube calculator.

The core of this build are a few tiny NE-2 neon bulbs. These are the same type of bulbs you’ll find in old indicators, and require somewhere around 100 volts to fire. These bulbs are then installed in a 3D-printed frame, giving [castvee] a real seven-segment display, a plus or minus sign, and an equals sign. It’s the beginnings of a calculator, right there.

One of the recent updates to this project is controlling these displays with modern logic. That might be a bit of a misnomer, because [castvee] is using diode steering and a TTL chip to cycle through the numbers 1 to 4. The actual code to do this is running on a microcontroller, though, so that might get a pass. This is just a test, though, and the real project looks to be an all-vacuum calculator. The project is still in its early stages, but there are still months to go in the Hackaday Prize, and we can’t wait to see what comes out of this project.

A Pin Pusher To Make Life Easier

Picture the scene: you’ve whipped up an amazing new gadget, your crowdfunding campaign has gone well, and you’ve got a couple hundred orders to fill. Having not quite hit the big time, you’re preparing to tackle the production largely yourself. Parts begin to flood in, and you’ve got tube after tube of ICs ready to populate your shiny new PCBs? After the third time, you’re sick and tired of fighting with those irksome little pins. Enter [Stuart] with the answer.

It’s a simple tool, attractively presented. Two pieces of laser cut acrylic are assembled in a perpendicular fashion, creating a vertical surface which can be used to press pins out of IC tubes. [Stuart]’s example has rubber feet, though we could easily see this built into a work surface as well.

The build highlights two universal truths. One, that laser cutters are capable of producing elegant, visually attractive items almost effortlessly, something we can’t say about the garden variety 3D printer. Secondly, all it takes is a few little jigs and tools to make any production process much easier. This is something that’s easy to see in the many factories all over the world – special single-purpose devices that make a weird, tricky task almost effortless.

In DIY production lines, testing is important too – so why not check out this home-spun test jig?

Vacuum Tubes: Shipping Through EBay Now Challenging?

There is disquiet in the world of vacuum electronics, that something as simple as shipping a vacuum tube could now be very difficult to achieve. It’s a concern expressed among other places in a video by [Guitologist] that we’ve included below, and includes tales of vacuum tubes being impounded as either dangerous to ship, or not allowed to be shipped across international borders.

Upon investigation it appears that the common thread in all the stories lies with eBay’s Global Shipping Program, the centralised shipping service operated by the online auction giant. We reached out to eBay’s press office on the subject but have yet to receive a reply. It’s best to ask someone who ships a lot of tubes for comment when you have a tube shipping story, so we also had a conversation with TC Tubes. They’re a small company dealing in tubes, and as you might imagine they ship a lot of them (Their website is likely to detain you for a while if you are a tube-head). [Chelsea] from TC Tubes told us that they have encountered no regulatory barriers to tube shipping, and that their only bad experience has been yet again with eBay’s Global Shipping Program.

So it seems there is no cause for panic if you ship tubes, CE marking or RoHS rules haven’t come for your EL34s and your 6550s. Ebay have evidently got some kind of issue with tubes in their shipping operation, and perhaps you should ship by other means if you wish to avoid your tubes going astray. The consensus here among the Hackaday crew is that it could be as simple as uninformed employees not being aware of what tubes are because they aren’t as common as they used to be. After all, with over a hundred years of history behind them it’s not as though any potential issues with their shipping haven’t been comprehensively explored.

We’d still be interested to hear from eBay on the matter though, if they would care to comment.

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Hackaday Prize Entry: Hot Logic

A few weeks ago, [Yann] was dumpster diving and found something of interest. Two vacuum tubes, an ECC83S and an EL84. This was obviously the droppings of a local guitarist, but [Yann] wanted to know if he could build something useful out of them. An amplifier is far too pedestrian, so he settled on a vacuum tube computer.

The normal pentodes and triodes you’ll find in a tube amp require a lot of support components like output transformers, tube sockets, and high voltage power supplies. This was a little too complicated for a tube computer, but after a little bit of searching, [Yann] found a better option for his MINIVAC — subminiature vacuum tubes. These require fewer support components, and can be found for very reasonable prices through the usual component suppliers. His entry for this year’s Hackaday Prize is Hot Logic. It’s a computer — or at least computer components — built out of these tubes.

The tubes in question are a few 1Ж29Б-В and 6Н21Б tubes, a vacuum pentode and dual triode, respectively. Add in a few diodes, and that meets the requirements for being sufficient to build a computer. As a neat little bonus, these tubes have requirements that are very easy to meet. The filament on the 1Ж29Б-В tube only needs 1.2 Volts.

These subminiature tubes are a little underappreciated in the world of audiophililia and DIY electronics. That’s a bit of a shame; these tubes are the most technologically advanced vacuum-based technology ever created. They were the heart and the brains of ballistic missiles, and if you look hard enough you source hundreds of them at very reasonable prices. A vacuum tube computer requires a lot of tubes, and if anyone will be able to build a vacuum tube computer it’s going to be [Yann] and his pile of Soviet surplus.

Hot Russian Tubes

On the heels of our post on retro-Soviet transistor teardowns and die-shots, [nikitas] wrote in to tell us about a huge thread on rare vacuum devices of all varieties: oddball cathode-ray tubes, obscure Nixies, and strange Soviet valves. We thought the other forum post was overwhelming at just over 110 pages, but how about 391 pages (and counting) of blown-glass electronics?

If you read through the decaptholon, we mentioned that a particularly enthusiastic poster, [lalka], looked to be cataloguing every Soviet oscillator circuit. It turns out that he’s also the one behind this incredible (random) compendium of everything that’s had the air sucked out of it.

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