Rapid Prototyping Hack Chat

June 8, 2020 by Dan Maloney 4 Comments

Join us on Wednesday, June 10 at noon Pacific for the Rapid Prototyping Hack Chat with Erika Earl!

When one thinks of the Jet Propulsion Lab, the NASA lab responsible for such amazing feats of engineering as Mars rovers and galaxy-exploring spacecraft like Voyager, one does not necessarily think of it as a hotbed of medical innovation. But when the COVID-19 pandemic started its march around the globe, JPL engineers decided to turn their skills from exploring other worlds to helping keep people alive in this one. Fittingly, the challenge they tackled was perhaps the most technically challenging: to build a ventilator that’s simple enough to be built in large numbers, enough to make a difference to the predicted shortfall, but that does the non-trivial job of keeping people breathing as safely as possible.

The result was VITAL, or Ventilator Intervention Technology Accessible Locally. It was designed, prototyped, and tested on an incredibly ambitious timetable: 37 days total. That number alone would be shocking enough, but when one adds in the disruptions and disconnection forced on the team of JPL engineers by the sudden need to self-isolate and work remotely that came up in the middle of the design process, it’s a wonder the team was able to get anywhere. But they worked through the technical and managerial issues and delivered a design that has now been licensed out to eight manufacturers under a no-fee license.

What does it take to bring something as complex as a ventilator to market in so short a time? To delve into that question, Supply Frame’s Erika Earl, who was part of the VITAL team, will stop by the Hack Chat. We’ll talk to her about being on the JPL team, what the design and prototyping process was like, and how the lessons learned here can apply to any team-based rapid-prototyping effort. You may not be building a ventilator in 37 days, but chances are good you can learn something useful from those who did.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, June 10 at 12:00 PM Pacific time. If time zones have you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.
Continue reading “Rapid Prototyping Hack Chat” →

FDA Approves Ventilator Designed By NASA’s Jet Propulsion Laboratory

May 1, 2020 by Mike Szczys 28 Comments

Yesterday NASA’s Jet Propulsion Laboratory announced that their ventilator design has received Emergency Use Authorization from the US Food and Drug Administration. This paves the way for the design to be manufactured for use in the treatment of COVID-19 patients.

JPL, which is tightly partnered with the California Institute of Technology, designed the ventilator for rapid manufacturing to meet the current need for respiratory tools made scarce by the pandemic. The design process took only 37 days and was submitted for FDA approval around April 23rd. They call it VITAL — Ventilator Intervention Technology Accessible Locally — a nod to NASA’s proclivity for acronyms.

Continue reading “FDA Approves Ventilator Designed By NASA’s Jet Propulsion Laboratory” →

CPAP Firmware Hack Enables BiPAP Mode; Envisions Use As Temporary Ventilator

April 15, 2020 by Tom Nardi 16 Comments

Operating under the idea that a Constant Positive Airway Pressure (CPAP) machine isn’t very far removed electrically or mechanically from a proper ventilator, [Trammell Hudson] has performed some fascinating research into how these widely available machines could be used as life support devices in an emergency situation. While the documentation makes it clear the project is a proof of concept and is absolutely not intended for human use in its current state, the findings so far are certainly very promising.

For the purposes of this research, [Trammell] has focused on the Airsense S10 which currently retails for around $600 USD. Normally the machine is used to treat sleep apnea and other disorders by providing a constant pressure on the lungs, but as this project shows, it’s also possible for the S10 to function in what’s known as Bi-level Positive Airway Pressure (BiPAP) mode. Essentially this means that the machine detects when the user is attempting to inhale, and increases the air pressure to support their natural breathing.

Critically, this change is made entirely through modifications to the S10 firmware. No additional hardware is required, and outside of opening up the device to attach an STM32 programmer (a process which [Trammell] has carefully documented), there’s nothing mechanically that needs to be done to the machine for it to operate in this breathing support function. It seems at least some of the functionality was already included via hidden diagnostic menus which can be enabled through a firmware patch.

As many of these CPAP machines feature cellular data connections for monitoring and over-the-air updates, [Trammell] believes it should be possible for manufacturers to push out a similarly modified firmware on supported devices. Of course, the FDA would have to approve of something like that before the machines could actually be used as emergency, non-invasive ventilators. They would also need to have viral filters installed and some facility for remote control added, but those would be relatively minor modifications.

Learn more about the efforts being put into ventilators right now. Start with this excellent hardware overview called Ventilators 101 and then take a look at some of the issues with trying to build a ventilator from scratch.

Hackaday Podcast 062: Tripping Batteries, Ventilator Design, Stinky Prints, And Simon Says Servos

April 10, 2020 by Mike Szczys No comments

Hackaday editors Elliot Williams and Mike Szczys check out the week’s awesome hacks. From the mundane of RC controlled TP to a comprehensive look into JTAG for Hackers, there’s something for everyone. We discuss a great guide on the smelly business of resin printing, and look at the misuse of lithium battery protection circuits. There’s a trainable servo, star-tracking space probes, and a deep dive into why bootstrapped ventilator designs are hard.

Take a look at the links below if you want to follow along, and as always tell us what you think about this episode in the comments!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

Continue reading “Hackaday Podcast 062: Tripping Batteries, Ventilator Design, Stinky Prints, And Simon Says Servos” →

What Does A Dependable Open Source Ventilator Look Like?

April 9, 2020 by Mike Szczys 61 Comments

Ventilators are key in the treating the most dire cases of coronavirus. The exponential growth of infections, and the number of patients in respiratory distress, has outpaced the number of available ventilators. In times of crisis, everyone looks for ways they can help, and one of the ways the hardware community has responded is in work toward a ventilator design that can be rapidly manufactured to meet the need.

The difficult truth is that the complexity of ventilator features needed to treat the sickest patients makes a bootstrapped design incredibly difficult, and I believe impossible to achieve in quantity on this timeline. Still, a well-engineered and clinically approved open source ventilator might deliver many benefits beyond the current crisis. Let’s take a look at some of the efforts we’ve been seeing recently and what it would take to pull together a complete design.

Continue reading “What Does A Dependable Open Source Ventilator Look Like?” →

Real Engineering Behind Ventilators

April 7, 2020 by Al Williams 40 Comments

Experts on cognition tell us that most people think they know more than they really do. One particular indicator for that is if someone is an expert in one field and they feel like all other fields relate to theirs (everything boils down to math or chemistry or physics, for example). This causes them to be overconfident on things they don’t actually know about. When it became clear that the current virus crisis might lead to a shortage of ventilators, many electronic experts set about to design low-cost easy to replicate ventilators. How hard is it, after all, to squeeze a bag once every few seconds? But it turns out, there are a lot of details you need to know to do it right. [Real Engineering] and [Real Science] joined to create an excellent video that covers a lot of what you need to know. You can see the video below. The video shows a few designs that — while motivated by altruism — would probably do more harm than good if used on real patients.

The video’s creator is a biomedical engineer who worked in the past for Medtronic — a maker of ventilators who, by the way, recently open-sourced one of their designs. They also had [Dr. Rohin Francis], who has a medical YouTube channel, fact check the video. and provide some on-screen background We learned a few new medical terms and found that a high-end ventilator made in one factory gets built at about 225 per week. They think they can increase to 500.

Continue reading “Real Engineering Behind Ventilators” →

Making An Arduino Ventilator? Read This First

April 5, 2020 by Al Williams 70 Comments

Thanks to the virus crisis, lots of people are designing makeshift ventilator designs in the hopes of saving people’s lives. Many of these are based around some sort of Arduino-powered CPU. [Armstrong Subero] things that’s a great idea, but cautions that making an electronic pair of dice is a different proposition than creating a machine to breathe for someone. But he isn’t just complaining. He talks about considerations when building a real-time and safety-critical system.

[Armstrong] has a lot of good points, although we aren’t sure you need the complexity of a real-time operating system just to squeeze a bag. If anything, that seems like it might make it more susceptible to unexpected operation. However, we agree with his comments that you should have closed-loop control to make sure the device is working, alarming when the device isn’t working, and watchdog timers to guard against lockup.

Continue reading “Making An Arduino Ventilator? Read This First” →