Automated System Keeps Camper Van Air Fresh And Warm

Air quality has become a hot topic in recent years. [Ryan Stout] was interested in improving it in his camper van, and set about doing something about it. His solution was an automated system that provided cleaner air and better comfort to boot.

The concept was simple. [Ryan]’s system is based on an Arduino clone, and uses a SparkFun SCD40 as a CO2 sensor, and an MCP9808 for temperature. When the system detects excess carbon dioxide levels, it opens the MaxxAir fan in the camper by triggering it with an infrared signal. Similarly, when it detects excessively low temperatures inside the van, it kicks on a diesel furnace for heating. In a neat addition, to avoid the fan sucking in exhaust fumes, it also closes the fan in order to avoid exhaust fumes entering the camper unnecessarily. All the hardware was thenĀ  wrapped up in a simple 3D printed enclosure.

With this setup, [Ryan] has managed to cut the buildup of CO2 in his camper at night, and he credits this with reducing morning headaches when he’s out in the camper. We’d call that a win, to say nothing of the additional comfort created by the automatically-controlled heater! If you’re interested in something similar for your home HVAC system, we’ve got you covered.

Feeding The Fire By Robot

It might seem a little bit counterintuitive, but one of the more carbon-neutral ways of heating one’s home is by burning wood. Since the carbon for the trees came out of the air a geologically insignificant amount of time ago, it’s in effect solar energy with extra steps. And with modern stoves and well-seasoned wood, air pollution is minimized as well. The only downside is needing to feed the fire frequently, which [Anders] solved by building a robot.

[Anders]’ system is centered around a boiler, a system which typically sits in a utility area like a basement and directs its heat to the home via another system, usually hot water. An Arduino Mega controls the system of old boat winches and various motors, with a grabber arm mounted at the end. The arm pinches each log from end to end, allowing it to grab the uneven logs one at a time. The robot also opens the boiler door and closes it again when the log is added, and then the system waits for the correct set of temperature conditions before grabbing another log and adding it. And everything can be monitored remotely with the help of an ESP32.

The robot is reportedly low-maintenance as well, thanks to its low speed and relatively low need for precision. The low speed also makes it fairly safe to work around, which was an important consideration because wood still needs to be added to a series of channels every so often to feed the robot, but this is much less often than one would have to feed logs into a boiler if doing this chore manually. It also improves on other automated wood-burning systems like pellet stoves, since you can skip the pellet-producing middleman step. It also eliminates the need to heat your home by burning fossil fuels, much like this semi-automated wood stove.

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Hackaday Prize 2023: AutoDuct Smart Air Duct

Modern building techniques are relying more and more on passive elements to improve heating and cooling efficiencies, from placing windows in ways to either absorb sunlight or shade it out to using high R-value insulation to completely sealing the living space to prevent airflow in or out of the structure. One downside of sealing the space in this fashion, though, is the new problem of venting the space to provide fresh air to the occupants. This 3D printed vent system looks to improve things.

Known as the AutoDuct, the shutter and fan combination is designed to help vent apartments with decentralized systems. It can automatically control airflow and also reduces external noise passing through the system using a printed shutter mechanism which is also designed to keep out cold air on windy days.

A control system enables features like scheduling and automatic humidity control. A mobile app is available for more direct control if needed. The system itself can also integrate into various home automation systems like Apple’s HomeKit.

A 100% passive house that’s also as energy-efficient as possible might be an unobtainable ideal, but the closer we can get, the better. Some other projects we’ve seen lately to help climate control systems include this heat pump control system and this automatic HVAC duct booster fan system.

Heat Pump Control That Works

Heat pumps are taking the world by storm, and for good reason. Not only are they many times more efficient than electric heaters, but they can also be used to provide cooling in the summer. Efficiency aside, though, they’re not perfectly designed devices, largely with respect to their climate control abilities especially for split-unit setups. Many of them don’t have remotely located thermostats to monitor temperature in an area, and rely on crude infrared remote controls as the only user interface. Looking to make some improvements to this setup, [Danilo] built a setup more reminiscent of a central HVAC system to control his.

Based on an ESP32 from Adafruit with an integrated TFT display, the device is placed away from the heat pump to more accurately measure room temperature. A humidity sensor is also included, as well as an ambient light sensor to automatically reduce the brightness of the display at night. A large wheel makes it quick and easy to adjust the temperature settings up or down. Armed with an infrared emitter, the device is capable of sending commands to the heat pump to more accurately control the climate of the room than the built-in controls are able to do. It’s also capable of logging data and integrating with various home automation systems.

While the device is optimized for the Mitsubishi heat pumps that [Danilo] has, only a few lines of code need to be changed to get this to work with other brands. This is a welcome improvement for those frustrated with the inaccurate climate controls of their heat pumps, and since it integrates seamlessly into home automation systems could also function in tandem with other backup heat sources, used in cold climates when it’s too cold outside to efficiently run the heat pump. And, if you don’t have a heat pump yet, you can always try and build your own.

Ondol: Korean Underfloor Heating

One of the many aspects of the modern world we often take for granted is the very technology that keeps our accommodation at a habitable temperature. Examples of this include centralized heating systems using hot-water circulation, or blown air ducted to multiple rooms from a central furnace. Certainly in Europe, once the Romans shipped out, and before the industrial revolution, we were pretty cold unless someone lit a fire in the room. Every room. But not in Korea. The Ondol heating principles have been used constantly from about 5000 BC to only a few decades ago, keeping your average Korean countryman nice and toasty.

Having said that, the sophistication has improved a bit. Initially, the idea was to simply heat up a bunch of rocks in the fire, and bring them indoors, but Ondol quickly became part of the building itself. As will be seen from the video embedded below, the house sits on top of an elaborate double stack of serpentine channels, that circulate the hot combustion products from the furnace as thoroughly as possible, slowing down the gases and allowing their heat to transfer into the structure of the floor, and then radiate into the space above. It does bear more than a passing resemblance to the Roman hypocaust system, ruined examples of which can be found all over the UK and Europe. The skill demonstrated in the video is considerable, but must surely be an expensive build reserved for the most culturally aware Koreans who wish to live in simpler (and less hectic) locations in their country.

Maybe for the vast majority of us, this kind of thing is not viable, and we’re more likely to benefit from a more centralized approach, perhaps using waste heat from data centers or geothermal activity. (See: Iceland)

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Internal Heating Element Makes These PCBs Self-Soldering

Surface mount components have been a game changer for the electronics hobbyist, but doing reflow soldering right requires some way to evenly heat the board. You might need to buy a commercial reflow oven — you can cobble one together from an old toaster oven, after all — but you still need something, because it’s not like a PCB is going to solder itself. Right?

Wrong. At least if you’re [Carl Bugeja], who came up with a clever way to make his PCBs self-soldering. The idea is to use one of the internal layers on a four-layer PCB, which would normally be devoted to a ground plane, as a built-in heating element. Rather than a broad, continuous layer of copper, [Carl] made a long, twisting trace covering the entire area of the PCB. Routing the trace around vias was a bit tricky, but in the end he managed a single trace with a resistance of about 3 ohms.

When connected to a bench power supply, the PCB actually heats up quickly and pretty evenly judging by the IR camera. The quality of the soldering seems very similar to what you’d see from a reflow oven. After soldering, the now-useless heating element is converted into a ground plane for the circuit by breaking off the terminals and soldering on a couple of zero ohm resistors to short the coil to ground.

The whole thing is pretty clever, but there’s more to the story. The circuit [Carl] chose for his first self-soldering board is actually a reflow controller. So once the first board was manually reflowed with a bench supply, it was used to control the reflow process for the rest of the boards in the batch, or any board with a built-in heating element. We expect there will be some limitations on the size of the self-soldering board, though.

We really like this idea, and we’re looking forward to seeing more from [Carl] on this.

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Keeping An Eye On Heating Oil

Energy costs around the world are going up, whether it’s electricity, natural gas, or gasoline. This is leading to a lot of people looking for ways to decrease their energy use, especially heading into winter in the Northern Hemisphere. As the saying goes, you can’t manage what you can’t measure, so [Steve] has built this system around monitoring the fuel oil level for his home’s furnace.

Fuel oil is an antiquated way of heating, but it’s fairly common in certain parts of the world and involves a large storage tank typically in a home’s basement. Since the technology is so dated, it’s not straightforward to interact with these systems using anything modern. This fuel tank has a level gauge showing its current percentage full. A Raspberry Pi is set up nearby with a small camera module which monitors the gauge, and it runs OpenCV to determine the current fuel level and report its findings.

Since most fuel tanks are hidden in inconvenient locations, it makes checking in on the fuel level a breeze and helps avoid running out of fuel during cold snaps. [Steve] designed this project to be reproducible even if your fuel tank is different than his. You have other options beyond OpenCV as well; this fuel tank uses ultrasonic sensors to measure the fuel depth directly.